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P 3 / 8

[3] DISASSEMBLY/ASSEMBLY
[3] -1. Drill Chuck, Spindle, Helical Gear 37, Ball Bearing 6002DDW

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epair

DISASSEMBLY

1R228

1R224

1R223

1R139

Bit adapter

Sleeve of Drill chuck

flat portion of Spindle

1) Hold 1R139 with vise. Fit the flat portion of Spindle to 1R139. (Fig. 2)
2) Hold 1R228 with Drill chuck. Turn Drill chuck counterclockwise with 1R228, 134873-0, 1R224 and 1R223. 
    (Fig. 3)
    Note: Use a pipe wrench to remove Drill chuck, if the sleeve of Drill chuck does not turn because of some troubles 
              with Drill chuck. Grip the periphery of the sleeve with wrench, and turn the wrench counterclockwise.

3) Remove Gear housing from Motor housing by unscrewing three 4x25 Tapping screws. And remove Retaining ring 
     WR-12 from Spindle. (Fig. 4)
    Note: Steel ball 3.5 and Pin 4 may be fallen off from Spindle. Be careful not to lose them.
4) Put Gear housing over 1R037 and Apply 1R284 on Spindle's end. And remove Spindle with Arbor press. 
    Conical compression spring 15-24 pops out together with Spindle. Helical gear 37 can be removed. (Fig. 5)

1R139

Vise

Fig. 2

Fig. 3

Fig. 4

Fig. 5

4x25 Tapping 
screw: 3 pcs.

Gear housing

Gear housing

Cam housing

Retaining ring WR12

Motor housing

Steel ball 3.5

Pin 4

Spindle

1R284

Gear 
housing

Helical
gear 37

Helical
gear 37

Spindle

1R037

Spindle

Conical compression
spring 15-24

Summary of Contents for HP1230

Page 1: ...ent A Dimensions mm Width W Height H Length L 239 9 3 8 67 2 5 8 188 7 3 8 Note The standard equipment for the tool shown above may differ by country Chuck key S 10 1 Depth gauge 1 Side grip 1 Plastic...

Page 2: ...29 1R037 1R045 1R346 1R139 1R223 1R224 1R228 134873 0 1R246 1R252 1R284 Bearing setting pipe 18 10 2 1R005 Retaining ring pliers RT 2N Bearing setting pipe 23 15 2 Bearing setting plate 20 2 Gear extr...

Page 3: ...h wrench and turn the wrench counterclockwise 3 Remove Gear housing from Motor housing by unscrewing three 4x25 Tapping screws And remove Retaining ring WR 12 from Spindle Fig 4 Note Steel ball 3 5 an...

Page 4: ...in the concave of Cup washer Fig 11 Conical compression spring 15 24 hole of Gear housing hole of Gear housing The reverse side of Gear housing Retaining ring R 32 1R005 1R246 Arbor press Cup washer 1...

Page 5: ...of Cam housing has damaged replace Cam housing by new one Fig 17 Fig 16 Cam housing Viewed from the reverse side Structure of Cam housing Cam Plane bearing Cam housing Change plate Change plate Rubbe...

Page 6: ...am housing as illustrated in Fig 20 3 Remove Armature from Cam housing Fig 21 Do the reverse of Disassembling steps Fig 20 Fig 19 Fig 21 Cam housing Armature Remove Armature from Cam housing with 1R04...

Page 7: ...rminal F A of Field Poke in Terminal F B of Field Poke in Terminal FB of Field 3 1 1 2 3 C1 C2 M1 M2 2 Switch 1 M1 Switch If Choke coil is used instead of Connecting Lead wire red connect it to Switch...

Page 8: ...e soldered portion for smooth assembling of Switch to Housing Put the slack of the connecting lead wire blue of Brush holder in the illustrated position Put the slack of the Connecting lead wire red o...

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