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P 4 / 8

[3] DISASSEMBLY/ASSEMBLY
[3] -1. Drill Chuck, Spindle, Helical Gear 37, Ball Bearing 6002DDW (Cont.)

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DISASSEMBLY

1) Turn and remove Conical compression spring 15-24 when it remains at the hole of Gear housing.   (Fig. 6)
2) Remove Retaining ring R-32 with 1R005.   (Fig. 7)
3) 

Applying 1R246 as illustrated in Fig. 8, press down 

Ball bearing 6002DDW and Cup washer 15.

1) Assemble Cup washer to Gear housing.  (Fig. 9)
    Note: Face the concave of Cup washer to Drill chuck assembling side.
2) Applying 1R252 as illustrated in Fig. 10, press-fit Ball bearing 6002DDW. Secure it with Retaining ring R-32 (Fig. 7)
3) Turn and push Conical compression spring 15-24 into Gear housing.  (Fig. 11)

Fig. 6

Fig. 10

Fig. 7

Fig. 8

Fig. 9

Wrong

Correct

Conical compression spring 15-24 
can be stabilized in the concave
of Cup washer.

Fig. 11

Conical compression 
spring 15-24

hole of
Gear housing

hole of
Gear housing

The reverse side
of Gear housing

Retaining 
ring R-32

1R005

1R246

Arbor press

Cup washer 15

Ball bearing
6002DDW

Ball bearing 
6002DDW

Arbor press

Arbor press

ASSEMBLY

Drill chuck assembling side

1R252

Conical 
compression 
spring 15-24

There is no concave 
for Conical compression 
spring 15-24.

1R027

Helical gear 37

4) Insert Spindle into Ball bearing 6002DDW in Gear housing by hand. (Fig. 12)
5) Applying 1R027 to Spindle as illustrated in Fig. 13, press-fit Helical gear 37 using 1R029.
    Note: Do not pinch Conical compression spring between the rim of Spindle (Re: Fig. 12) and Gear housing.
6) Fit Retaining ring WR12 into the groove of Spindle to hold Helical gear 37.  Install Pin 4 and Steel ball 3.5.  (Fig. 14)

Fig. 13

Fig. 14

Fig. 12

1R029

Gear housing

rim of Spindle

Gear housing

Helical gear 37

Steel ball 3.5

Retaining
ring WR12

groove of Spindle

Pin 4

Summary of Contents for HP1230

Page 1: ...ent A Dimensions mm Width W Height H Length L 239 9 3 8 67 2 5 8 188 7 3 8 Note The standard equipment for the tool shown above may differ by country Chuck key S 10 1 Depth gauge 1 Side grip 1 Plastic...

Page 2: ...29 1R037 1R045 1R346 1R139 1R223 1R224 1R228 134873 0 1R246 1R252 1R284 Bearing setting pipe 18 10 2 1R005 Retaining ring pliers RT 2N Bearing setting pipe 23 15 2 Bearing setting plate 20 2 Gear extr...

Page 3: ...h wrench and turn the wrench counterclockwise 3 Remove Gear housing from Motor housing by unscrewing three 4x25 Tapping screws And remove Retaining ring WR 12 from Spindle Fig 4 Note Steel ball 3 5 an...

Page 4: ...in the concave of Cup washer Fig 11 Conical compression spring 15 24 hole of Gear housing hole of Gear housing The reverse side of Gear housing Retaining ring R 32 1R005 1R246 Arbor press Cup washer 1...

Page 5: ...of Cam housing has damaged replace Cam housing by new one Fig 17 Fig 16 Cam housing Viewed from the reverse side Structure of Cam housing Cam Plane bearing Cam housing Change plate Change plate Rubbe...

Page 6: ...am housing as illustrated in Fig 20 3 Remove Armature from Cam housing Fig 21 Do the reverse of Disassembling steps Fig 20 Fig 19 Fig 21 Cam housing Armature Remove Armature from Cam housing with 1R04...

Page 7: ...rminal F A of Field Poke in Terminal F B of Field Poke in Terminal FB of Field 3 1 1 2 3 C1 C2 M1 M2 2 Switch 1 M1 Switch If Choke coil is used instead of Connecting Lead wire red connect it to Switch...

Page 8: ...e soldered portion for smooth assembling of Switch to Housing Put the slack of the connecting lead wire blue of Brush holder in the illustrated position Put the slack of the Connecting lead wire red o...

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