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R

epair

[1] NECESSARY REPAIRING TOOLS

CAUTION: Remove the Hammer bit from the machine for safety before repair/ maintenance

 

in accordance with the instruction manual!

[2] LUBRICATIONS

Apply 

lubricants

 to the portions designated by triangles to protect parts and product from unusual abrasion.

Code No.

Description

Use for

1R003

Retaining Ring S Pliers ST-2N removing / assembling Ring spring

1R045

Gear Extractor (large)

removing Armature from Gear housing

1R212

Tip for Retaining Ring Pliers

removing / assembling Ring spring (attach it to 1R003)

1R214

Taper Sleeve

fitting Fluoride ring to Impact bolt

1R229

1/4” Hex. Shank Bit for M5

unscrewing M5 Hex bolts and M6 H.S. Button head screw

1R231

1/4” Hex. Shank Bit for M8

unscrewing M8 Hex bolts when disassembling Barrel

1R232

Pipe 30

assembling Helical gear

1R258

V Block

accepting Helical gear 57 when removing Crank shaft

1R263

Bearing Extractor

separating Motor section from Crank housing

1R269

Bearing Extractor

removing Ball bearing 6000DDW from Commutator end of Armature

1R346

Center Attachment for 1R045

when removing Armature from Gear housing

1R363

Ring Spring Removing Tool

removing Ring spring 26 from Tool holder

Fig. 1

Item No.

Ring spring 26

Flat washer 30

Chuck cover

Description

Tool holder cap

Portion to lubricate for Tool holder section 

Amount

a little

Lubricant

Makita grease N No.2

Makita grease R No.00

1

6

6

24

23

24

Rubber ring 30

Release cover

Spring guide

Change ring

Lock ring

8

a

b

8

Chuck ring

Inner wall where  8  Tool retainer contacts

O ring 35.5

Whole portion for smooth action of  24  Tool holder

in Barrel complete

Tool holder 

Tool retainer

Belly side where shank of Hammer bit contacts

Lip portion

8

1

23

a  Portion where Rubber ring 30 contacts

b  Portion where Lock ring contacts

Summary of Contents for HM1205C

Page 1: ...tection from electric shock No No No With Side handle Note The standard equipment for the tool shown above may vary by country PRODUCT CONCEPT AND MAIN APPLICATIONS HM1205C Demolition Hammer Model HM1...

Page 2: ...sembling Helical gear 1R258 V Block accepting Helical gear 57 when removing Crank shaft 1R263 Bearing Extractor separating Motor section from Crank housing 1R269 Bearing Extractor removing Ball bearin...

Page 3: ...lt and Striker Whole portion for smooth action of Striker in 36 Cylinder 40 Whole portion for smooth action of Impact bolt in 24 Tool holder Whole portion for smooth action of Piston in 36 Cylinder 40...

Page 4: ...ss down Flat washer 30 with 1R363 and remove Ring spring 26 with 1R003 212 Note For easy and safety disassembling stand the machine on Work bench as drawn below And remove Tool holder cap with a slott...

Page 5: ...spring 56 Change ring cover Chuck mechanism can be removed in this step Spring guide Compression spring 56 Change ring cover Retaining ring WR 45 Change ring Change ring Retaining ring WR 45 Change r...

Page 6: ...rated from Crank housing without disassembling Chuck mechanism Barrel section Crank housing Shoulder sleeve Impact bolt Tool holder cap Rubber ring 24 Housing cover M8x35 Hex socket head bolt 4pcs M5x...

Page 7: ...ng 23 together with Fluoride ring 28 and X ring 21 with new ones 2 If there is dust in Tool holder wash it off 3 Once Fluoride ring 28 deforms it does not shrink by itself If installing it into Impact...

Page 8: ...14 Ring spring 35 Tool holder Tool holder Tool holder Rubber ring 39 Flat washer 39 O ring 35 5 Barrel complete O ring 35 5 1R003 212 Assemble Tool holder section by reversing the disassembly procedu...

Page 9: ...to remove Armature from machine Fig 16 Fig 15 Controller Slotted screwdriver 4x14 Tapping screw 2pcs 1 Loosen two 4x14 Tapping screws And pry off Controller with two slotted screwdrivers 3 Detach Spi...

Page 10: ...from Motor housing with two 1R263 Note Flat washer 15 may come off So be careful not to lose it Fig 18 6 Disassemble Crank section as drawn in Figs 18 19 and 20 1 Disassemble Gear housing complete wi...

Page 11: ...t Ball bearing 6206LLU Helical gear 57 Connecting rod Crank housing Piston Flat washer 12 2 Tap Crank housing as drawn below Crank shaft is removed together with Ball bearing 6206LLU Helical gear 57 a...

Page 12: ...r Helical gear 57 Fig 23 Fig 24 2 Assemble Crank shaft section to Crank housing as drawn in Figs 25 and 26 3 Assemble components by reversing the disassembly steps 6 to 1 Refer to Figs 18 17 16 and 15...

Page 13: ...ove Armature as drawn in Fig 27 Assemble Armature by reversing the disassembly procedure Note Make sure that Flat washer 15 is set in place Refer to Fig 17 Fig 27 2 Remove Ball bearing 6000DDW with 1R...

Page 14: ...crews and remove Handle cover DISASSEMBLING Power supply cord Switch lever Lever stopper 4x18 Tapping screw 2pcs Terminal block Switch Handle cover Sponge sheet Rubber pin 4 green 2 Electrical parts S...

Page 15: ...es it is recommended to replace the following parts at the same time for longer service life of the machine Refer to Fig 30 2 Be sure to apply the appropriate greases to the specific portions Refer to...

Page 16: ...side Wrong Motor housing Motor housing Wiring of Carbon brush Insert Carbon brush into Brush holder as drawn in Fig D 2 Note The pig tail should not be faced to Rear cover side This Lead wire is brow...

Page 17: ...o Controller Lead wire holder Terminal block Lead wire holder covered with Sponge sheet Switch Switch The following Lead wires have to be routed over Lead wire thin black and to be routed through Lead...

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