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[3] DISASSEMBLY/ASSEMBLY

[3] -1. Helical gear 47, Ball bearings 6203LLB and 6204LLB

DISASSEMBLING

Note

: Disassembling can be done without removing Insulation cover completely.

(1) Remove Wheel cover and Grinding wheel.

(2) Separate Gear housing from Motor housing as drawn in 

Fig. 2

.

(3) Remove Spindle section and Ball bearing 6204LLB from Gear housing as drawn in 

Fig. 3

1. Remove Retaining ring S-20 with 1R291.

2. Remove Inner flange and Pin 5 from Spindle.

3. Turn over Insulation cover as drawn below,

    then remove four 5x50 Tapping screws.

4. Separate Gear housing from Gear housing cover.

1. Remove Spindle from Gear housing 

    by tapping its end with Plastic hammer.

2. Remove Bearing retainer 31-48 by turning

    it with 1R316 counterclockwise.

3. Remove Ball  bearing 6204LLB

    by pushing it with the handle of 

    Plastic hammer.

Insulation

cover

5x50 Tapping

screw ( 4 pcs.)

Retaining 

ring S-20

1R291

Gear housing

Gear housing cover

Fig. 2

Fig. 3

Bearing retainer 31-48

1R316

Spindle

Ball bearing 6203LLB

Ball bearing 6204LLB

Helical gear 47

Hammer

Summary of Contents for GS5000

Page 1: ...ralia Brazil 2 0 6 6 Other countries 2 5 8 2 5 0 11 1 1 4 9 10 7 2 5 2 11 5 1 5 0 11 1 2 Voltage V 110 120 220 230 240 7 2 7 0 3 6 3 5 3 3 Current A Specification Soft start feature Wheel size 3 mm Di...

Page 2: ...escription Gear housing O ring 53 O ring 31 Whole portion Whole portion Gear room where Helical gear 47 engages with Armature s gear a little Approx 6 g a little Amount Portion to lubricate Bearing se...

Page 3: ...emove Inner flange and Pin 5 from Spindle 3 Turn over Insulation cover as drawn below then remove four 5x50 Tapping screws 4 Separate Gear housing from Gear housing cover 1 Remove Spindle from Gear ho...

Page 4: ...together with Ball bearing 203LLB from Helical gear 47 then remove Ring 17 from Spindle 2 Fit two Lock nut wrenches to the gap between Helical gear 47 and Ball bearing 6203LLB on the pair of 1R258 Fig...

Page 5: ...to the opposite side as Switch lever Fig 6 Fig 5 Fig 6 1 While standing Spindle on 1R037 assemble Ball bearing 6203LLB with 1R031 Then Put Ring 17 onto Spindle 3 Press fit Helical gear 47 onto Spindl...

Page 6: ...housing cover together with Armature from Motor housing 1 Remove Retaining ring R 32 with 1R291 2 Turn Gear housing cover over and set it on the Turn base of Arbor press And then apply 1R243 to Ball...

Page 7: ...G Fig 9 Insulation cover can be assembled as drawn in Fig 9 1 Apply soapsuds to the surface of Gear housing 2 Apply soapsuds to the inside of Insulation cover Insulation cover 3 Insulation cover can b...

Page 8: ...lead wire is used for some countries instead of White Brown lead wire is used for some countries instead of Black Switch Line filter Field Commutator side view Black Fig D 1 Noise suppressor Noise su...

Page 9: ...ing in Handle Line filter Switch Fix Lead wires of Power supply cord into the groove Line filter and the slack portion of Field lead wires have to be put in this place Note Be careful not to put them...

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