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 2

9

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epair

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

Code No.

Description

Use for

1R037

1R031

1R026

removing Spindle from Helical gear 47

1R291

1R316

1R258

1R243

1R045

supporting Spindle when assembling Helical gear 47

Wrench for Bearing retainer removing/ assembling Bearing retainer 31-48 from/ to Gear housing

[2] LUBRICATION

Apply 

Makita grease N No.1

 to the following portions designated with the black triangle to protect parts and product 

from unusual abrasion.

Fig. 1

Item No.

Description

Gear housing
O ring 53
O ring 31

Whole portion
Whole portion

Gear room where Helical gear 47 engages with Armature’s gear

a little

Approx. 6 g

a little

Amount

Portion to lubricate

Bearing setting pipe 16-8.2
Bearing setting pipe 28-20.2 assembling Helical gear 47 to Spindle
Bearing setting plate 20.2

Gear extractor (large)

disassembling Ball bearing 6203LLB from Spindle
disassembling Armature from Gear housing cover

Round bar for Arbor 14-100 removing Ball bearing 6201DDW from Gear housing cover
V block

supporting Helical gear 47 when removing Spindle

Retaining ring S and R pliers

removing/ assembling Retaining ring S-10 from/ to Spindle
removing/ assembling Retaining ring R-32 from/ to Gear housing cover

Helical gear 47

Gear housing cover

Summary of Contents for GS5000

Page 1: ...ralia Brazil 2 0 6 6 Other countries 2 5 8 2 5 0 11 1 1 4 9 10 7 2 5 2 11 5 1 5 0 11 1 2 Voltage V 110 120 220 230 240 7 2 7 0 3 6 3 5 3 3 Current A Specification Soft start feature Wheel size 3 mm Di...

Page 2: ...escription Gear housing O ring 53 O ring 31 Whole portion Whole portion Gear room where Helical gear 47 engages with Armature s gear a little Approx 6 g a little Amount Portion to lubricate Bearing se...

Page 3: ...emove Inner flange and Pin 5 from Spindle 3 Turn over Insulation cover as drawn below then remove four 5x50 Tapping screws 4 Separate Gear housing from Gear housing cover 1 Remove Spindle from Gear ho...

Page 4: ...together with Ball bearing 203LLB from Helical gear 47 then remove Ring 17 from Spindle 2 Fit two Lock nut wrenches to the gap between Helical gear 47 and Ball bearing 6203LLB on the pair of 1R258 Fig...

Page 5: ...to the opposite side as Switch lever Fig 6 Fig 5 Fig 6 1 While standing Spindle on 1R037 assemble Ball bearing 6203LLB with 1R031 Then Put Ring 17 onto Spindle 3 Press fit Helical gear 47 onto Spindl...

Page 6: ...housing cover together with Armature from Motor housing 1 Remove Retaining ring R 32 with 1R291 2 Turn Gear housing cover over and set it on the Turn base of Arbor press And then apply 1R243 to Ball...

Page 7: ...G Fig 9 Insulation cover can be assembled as drawn in Fig 9 1 Apply soapsuds to the surface of Gear housing 2 Apply soapsuds to the inside of Insulation cover Insulation cover 3 Insulation cover can b...

Page 8: ...lead wire is used for some countries instead of White Brown lead wire is used for some countries instead of Black Switch Line filter Field Commutator side view Black Fig D 1 Noise suppressor Noise su...

Page 9: ...ing in Handle Line filter Switch Fix Lead wires of Power supply cord into the groove Line filter and the slack portion of Field lead wires have to be put in this place Note Be careful not to put them...

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