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[3] DISASSEMBLY/ASSEMBLY

[3] -1. Gear Section (Gear 12-31,  Helical Gear 47)

DISASSEMBLING

Remove Helical gear 47 as drawn in 

Fig. 2

.

Fig. 2

Pin 4

Base frame

1. Pull the rear portion of Base frame toward

the direction designated by arrows.

Lock lever

Under cover

complete

2. Turn Under cover complete to the unlocked position

with Lock lever pressed as drawn below.

Unlocked

position

3. Remove Under cover complete and

Shear blade assembly.

Shear blade

assembly

Under cover

complete

Dust guard

M4x12 Bind head screw

Protector

Crank complete

5. Remove Protector by unscrewing

M4x12 Bind head screw.

4. Remove Crank complete and

Dust guard.

6. Separate Housing R by unscrewing

six 3x16 Tapping screws.

Helical gear 47

Gear 12-31

Housing L

7. Remove Helical gear 47 

    and Gear 12-31-31 from 

    Housing L.

Pin 6 (with notch)

8. After removing Washer 6 and Pin 6

from Helical gear 47, remove 2 pcs.

of Pin 4 by pressing with Arbor press.

Helical gear 47 can be replaced.

Washer 6

Arbor press

Helical gear 47

3x16 Tapping screw

(6 pcs.)

Summary of Contents for DUM166

Page 1: ...ng two M4 thumb nuts Blade cover set 9 4 including Blade cover for hedge trimmer shear blade Storage case for grass shear blade For DUM166 Battery BL1415 Battery BL1430 Battery BL1815 Battery BL1820 F...

Page 2: ...es 2 LUBRICATION Fig 1 Item No Description Crank Helical gear 47 Housing L Gear 12 31 Gear teeth with which Helical gear 47 and DC motor gear engage Drum portion where Blade contacts 17 Pin 6 with a n...

Page 3: ...complete and Shear blade assembly Shear blade assembly Under cover complete Dust guard M4x12 Bind head screw Protector Crank complete 5 Remove Protector by unscrewing M4x12 Bind head screw 4 Remove Cr...

Page 4: ...L Notch of Pin 6 Helical gear 47 DC motor Rib Washer 6 Housing L Notch Pin 6 Pin 4 4 Pass Pin 6 through Gear 12 31 and two Washers 6 as drawn below then set them in place in Housing L Pin 6 Washer 6 W...

Page 5: ...And mount them to Housing L Fig 5 2 Mount DC motor to Housing L as drawn in Fig 8 Hex bolt Set DC motor in place fitting the head of Hex bolt on DC motor to the groove of Housing L Groove DC motor Ho...

Page 6: ...g 9 3 Mount Shear blade assembly option for hedge trimmer on Crank housing Fig 10 1 Turn Crank complete until the projections come to the following position Joint of Housing L and Housing R 2 Slide th...

Page 7: ...Fig D 1 Color index of lead wires sheath Black Red Yellow White LED circuit Warning lamp DUM166 DUM168 P 7 9 Circuit diagram Controller Terminal Heat shrink tube...

Page 8: ...ng portion of Receptacles Lead wire red 3 DC motor can be mounted with the wire connecting portions of Receptacles faced to Housing L side Housing L Red dot marking Ribs Adhesive for Connecting lead w...

Page 9: ...ad wire holder Wiring in Housing L See Fig D 3 for the wiring of LED warning lamp See Figs D 1 and D 2 for the wiring of Terminal See Fig D 5 for the wiring of Controller P 9 9 Wiring diagram cont See...

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