background image

P 13/ 14

T

rouble shooting

Whenever you find any trouble in your machine, first, refer to this list to check the machine for solution.

(1) Use the full charged battery which has the star mark. (

Fig. D-3

)

(2) Check the functions by repeating 10 times.

(3) When Housing is disassembled, check the following conditions:

      mechanical trouble (lock or wrong setting etc.) poor connection of Connectors, 

      Terminals and screws, lead wire breakage and pinching, wrong contact between 

      Battery and Terminal

Note in Repairing

Check List for Trouble Shooting (Fig. D-4)

Motor runs when the machine

is switched on.

Try 10 times. In case of running 

inconstantly, go to “No”. 

Mode lamp is on.

All 3 stages of Battery power 

remaining lamp are on.

1 or 2 stages of Battery power remaining lamp

is/are on.

Symptom

Cause

Corrective action

Unusal behavior occurs during work./ 

Rotor is rubbed Stator complete.

Controller is broken.

Replace Stator complete.

Mechanical problem happens.

Identify the mechanical 

problem and repair or

replace the part(s).

Locate the incomplete 

connection and repair 

or replace them.

Controller is broken.

Replace Stator complete.

Switch is broken.

Yes

No

Yes

No

Yes

No

No

No

The machine does not have any trouble.

Yes

Yes

Yes

Controller is broken.

Replace Stator complete.

No

Controller is broken.

Replace Stator complete.

Roter is broken.

Replace Rotor

Stator complete is broken.

Replace Stator complete.

Controller is broken.

Replace Stator complete.

Connectors are in incomplete

connection.

Connect them firmly.

Lead wires are broken.

Locate the incomplete 

connection and repair 

or replace them.

Connectors are in incomplete

connection.

Connect them firmly.

Lead wires are broken.

Check the items from the top of the following list. (Descriptions of the items are referred to Circuit diagram in 

Fig. D-1

.)

Replace Switch.

Replace the parts whose

terminals are broken.

Terminals are broken.

Star mark

Fig. D-3

Fig. D-4

When you test with Digital tester (1R402),

the proper value is obtained.

(Refer to the next page.)

In case the tester is not ready, go to “Yes”

Mode lamp

Summary of Contents for DGA404

Page 1: ...ion Cell Energy capacity W 27 36 54 72 90 Charging time approx min 15 18 22 36 45 with DC18RC Wheel size mm Hole diameter 6 1 4 Max thickness Diameter 100 4 16 5 8 22 23 7 8 8 500 No Yes Yes Yes Yes...

Page 2: ...gear 37 1R291 Retaining ring S and R pliers removing Retaining ring R 32 Round bar for arbor 12 50 removing Ball bearing 629LLB 1R286 Round bar for arbor 6 50 removing Spiral bevel gear 37 1R280 Beari...

Page 3: ...embled part of Gear housing and Bearing box from Gear housing cover While holding Rotor by a gloved hand turn M6 Hex nut counter clockwise with a Wrench 10 Wrench 10 M6 Hex nut Rotor Rotor Gear housin...

Page 4: ...cover and Rotor section Figs 6 and 7 1R286 Arbor press Ball bearing 629LLB Ball bearing 607LLB 1R269 Rotor When handling or storing multiple Rotors be sure to keep a proper distance between Rotors as...

Page 5: ...groove of Gear housing cover and Spindle toward the opposite of Switch knob Fig 12 Assemble by reversing the disassembly procedure Note Be careful about the points shown in Figs 10 11 and 12 Gear hous...

Page 6: ...ng Note When Spindle is removed from Spiral bevel gear 37 Ball bearing 6201DDW has a damage during the removal process Therefore replace Ball bearing 6201DDW with a new one Spindle Labyrinth ring M4x1...

Page 7: ...DISASSEMBLY ASSEMBLY 3 2 Spiral bevel gear 37 Ball bearing 696ZZ and Ball bearing 6201DDW cont 3 3 Shaft lock section 1R029 Bearing box Spiral bevel gear 37 Spindle 1R034 Arbor press Apply 1R268 to S...

Page 8: ...ating cavity in Stator complete Mating cavity on the left side and the right side Two each Projection in Housing on the left side and the right side Two each Stator complete Be sure to align the cente...

Page 9: ...ns on the triangle corners of Switch lever 3 DISASSEMBLY ASSEMBLY 3 5 Assembling of Switch knob and Switch lever Switch lever Switch knob The ends of Torsion spring 2 must be placed on these positions...

Page 10: ...one end of Torsion spring 2 on the rib of Housing L See below for the detail The other end of Pin 2 should be inserted into the hole of Housing R Place the top projection on the reverse side of Switch...

Page 11: ...WG Tape Controller The orange lead wire end from Controller can be connected to either or The one white lead wire end must be connected to either or together with the orange lead wire end and then the...

Page 12: ...ve a lock structure before disassembly as follows Find the projection on flag straight terminals Swing flag straight terminals slightly and gently to feel a little backlash due to the lock structure N...

Page 13: ...nical problem happens Identify the mechanical problem and repair or replace the part s Locate the incomplete connection and repair or replace them Controller is broken Replace Stator complete Switch i...

Page 14: ...to Minus terminal of Battery terminal Fig D 7 Note Be careful not to revere them The reverse attachment could spoil the test 4 Wait until the Tester shows the value without fluctuation There is no fau...

Reviews: