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P  

5

5

R

epair

W

iring Diagram

[3] DISASSEMBLY/ASSEMBLY
[3]-4. Varistor and Fuse

Terminal unit

Fig. D-1

Sirocco fan

Fig. 6

Cause of Breakage:
Varistor is broken when Charging circuit is continuously loaded with very high voltage; for example, when Charger is
plugged in a power source at double the rated voltage.  In this case, Fuse will also be blown up to protect Charging circuit.

Sign of Breakage:
Cracks and/or black discoloration on the surface of Varistor, melt-down Fuse

What to Do for Repair:
You need not replace Charging circuit entirely.
Replace Varistor and Fuse by removing them from Charging circuit using soldering iron,
then by soldering new ones in place on Charging circuit as illustrated in Fig.6.

If Fuse is blown up although Varistor is not broken;

Charging circuit can be broken for some reason other than mentioned above.
In this case, replace Charging circuit entirely.

Varistor
(647321-5)

Fuse
(652782-6)

Charging circuit

(631837-0)

Charging circuit for 110V-120V

Varistor
(647306-1)

Fuse
(652779-5)

Charging circuit

(631682-3)

Charging circuit for 220V-240V

Power supply cord

Power supply cord

Route Lead wires as described in Fig. D-1.
Note: In order not to pinch Lead wires between Charger case cover and Charger case,
           do not route them on or over the ribs and the outside wall of Cheater case cover.

Charger case cover

Bundle Lead wires
with this Wire clip.

[Around Terminal Unit]

[Power Supply Cord]

Route the Lead wires
of Terminal unit
between the ribs of
Charger case cover.

Route the Lead wires of Sirocco fan:
           between the ribs of Charger case cover
      between the rib and the outside wall of Charger case cover

Fix Power supply cord securely
in this rib of Charger case cover.

Summary of Contents for DC24SC

Page 1: ...shing adapter ADP03 Charging time approx min See 1 for the model name of each battery Protection from electric shock Double insulation 2 Power supply cord m ft Net weight kg lbs 24V 9 6V 12V 14 4V 18V 3 0Ah 1 7Ah 2 0Ah 2 0Ah DC Output voltage Voltage V Amperage A 6 3 6 7 2 24 2 0 6 6 1 3 2 8 35 9 6V 12V 14 4V 3 3Ah 30 9 6V 1 7Ah 20 14 4V 2 7Ah Li ion Ni MH 24V 3 0Ah 3 3Ah 50 14 4V 18V 1 5Ah 20 14 ...

Page 2: ...r case from Charger case cover by unscrewing four BT4x20 Tapping screws BT4x20 Tapping screw 4 pcs Charger case cover Charger case Fig 1 Fig 2 3 2 Terminal Unit Connector 1 1 Disconnect Connector 1 and Connector 2 from Charging circuit 2 Remove Terminal unit and Compression spring 4 233194 8 Connector 2 Compression spring 4 233194 8 DISASSEMBLING DISASSEMBLING Terminal unit Charging circuit Note B...

Page 3: ... Then connect Connectors 1 and 2 of Terminal unit securely to Charging circuit as illustrated on left in Fig 2 Terminal unit By unscrewing PT3x10 Tapping screw Terminal cover can be removed from Charger case Note Be careful not to lose Compression spring 4 Fig 4 Disassemble Terminal cover as described in Fig 4 3 3 Terminal Cover DISASSEMBLING ASSEMBLING Charger case cover pin Compression spring 4 ...

Page 4: ...ver into the oval hole of Charger case then fit the end of each Compression spring 4 in the recessed portion of Charger case as illustrated below ASSEMBLING Terminal cover Compression spring 4 231474 6 2 pcs 3 Assemble Terminal cover to Charger case by tightening PT3x10 Tapping screw Note 0 5 N m is the recommended tightening torque for smooth sliding of Terminal cover PT3x10 Tapping screw Termina...

Page 5: ...istor is not broken Charging circuit can be broken for some reason other than mentioned above In this case replace Charging circuit entirely Varistor 647321 5 Fuse 652782 6 Charging circuit 631837 0 Charging circuit for 110V 120V Varistor 647306 1 Fuse 652779 5 Charging circuit 631682 3 Charging circuit for 220V 240V Power supply cord Power supply cord Route Lead wires as described in Fig D 1 Note...

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