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Fig. D-1

Fig. D-2

W

iring diagram

C

ircuit diagram

wire connecting

portion

Connecting Controller with Terminal

Flag terminal

Terminal

pole marking

Each Flag terminal must be so connected with

Terminal that its wire connecting portion

is located over the pole marking of Terminal.

White

Blue
Yellow

Color index of lead wires' sheath

Black
Red

DC Motor

red dot marking

LED Light circuit

Line filter*

* Line filters are not used 

   for some countries.

Line filter*

Connector of

LED Light circuit

Connector of Controller unit

Battery capacity warning lamp

Terminal

Controller unit

Fig. D-3

If connected as shown below,

Lead wires interfere with

Handle cover.

Connecting Controller with Switch

Controller

The electrical parts and wires indicated

by the gray shaded area are component

parts of Controller unit.

Switch

Switch

Dial

[Wrong]

Insulated terminals must be

so connected with Switch 

that the Lead wires are placed 

on Switch tumbler side. 

[Correct]

Switch tumbler

Switch

Insulated terminal

Summary of Contents for BTM40

Page 1: ...illating multi tool accessories 5 for some countries only 6 for North and Central American countries 7 with Battery and Vacuum attachment without Sanding pad 8 with Battery Sanding pad and Vacuum atta...

Page 2: ...ng Retaining ring S 7 from Crank shaft 2 LUBRICATION 1 Remove Battery housing and Handle cover from Motor housing Fig 2 DISASSEMBLING Fig 1 Item No Description Grease Crank housing complete Head cover...

Page 3: ...nals of Controller unit from Terminal of DC motor Head cover R Head cover L 3 Pull out the lead wires of LED light circuit from Motor housing then remove LED light circuit from Head cover L 4 Head cov...

Page 4: ...sure that Crank housing caps A and B are mounted in place on Crank housing complete 1 Remove DC motor section from Motor housing by gently tapping the end surface of Motor housing 2 Remove Housing cov...

Page 5: ...ion can be assembled by reversing the disassembly procedure Fig 6 ASSEMBLING Note in Assembling Do not forget to mount O ring 8 onto Crank shaft Fig 7 M4x12 Hex socket head bolt 3 pcs 2 Insert the tip...

Page 6: ...from Motor housing Figs 2 3 Then remove Motor section from Motor housing Fig 4 2 Remove electrical parts Fig 8 then remove Switch lever and Switch knob Fig 9 Switch knob Switch lever 1 Pressing the lo...

Page 7: ...ng insert the locking claws of Switch knob into the locking hole of Switch lever 2 Bending the rear end of Switch lever slide Switch lever into Motor housing as drawn below Compression spring 5 1 Make...

Page 8: ...ine filter Line filters are not used for some countries Line filter Connector of LED Light circuit Connector of Controller unit Battery capacity warning lamp Terminal Controller unit Fig D 3 If connec...

Page 9: ...Controller with DC Motor Controller Line filter if used boss Battery capacity warning lamp Put Battery capacity warning lamp in this groove with the black Lead wire on the top After connecting the Co...

Page 10: ...over L side Route the tube covering the Lead wires between boss A and boss B Put the slack portion of the Lead wires in this shaded area tube covering Lead wires of LED light circuit LED Light circuit...

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