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[3] DISASSEMBLY/ASSEMBLY

[3] -1. DC Motor

Fig. 3

(2) Remove Crank housing complete from Motor housing. (

Fig. 3

)

DISASSEMBLING

Terminal of DC motor

Flag terminal of Controller unit

2. Remove Head cover (R) from Crank housing complete 

    by unscrewing four 3x16 Tapping screws. 

1. Disconnect Connector of LED light circuit from

    that of Controller unit, then disconnect Flag terminals

    of Controller unit from Terminal of DC motor.

Head cover (R) 

Head cover (L) 

3. Pull out the lead wires of LED light circuit from

    Motor housing, then remove LED light circuit from

    Head cover (L).

4. Head cover (L) can now be removed from

    Crank housing complete.

5. Remove Crank housing complete by unscrewing

    four 4x25 Tapping screws.

LED light circuit

Crank housing complete

4x25 tapping screw

(4 pcs.)

Motor housing

Head cover (L)

LED light circuit

Head cover (L)

Connector of

Controller unit

Connector of

LED light circuit

Motor housing

Crank housing

complete

3x16 tapping screw

(4 pcs.)

Summary of Contents for BTM40

Page 1: ...illating multi tool accessories 5 for some countries only 6 for North and Central American countries 7 with Battery and Vacuum attachment without Sanding pad 8 with Battery Sanding pad and Vacuum atta...

Page 2: ...ng Retaining ring S 7 from Crank shaft 2 LUBRICATION 1 Remove Battery housing and Handle cover from Motor housing Fig 2 DISASSEMBLING Fig 1 Item No Description Grease Crank housing complete Head cover...

Page 3: ...nals of Controller unit from Terminal of DC motor Head cover R Head cover L 3 Pull out the lead wires of LED light circuit from Motor housing then remove LED light circuit from Head cover L 4 Head cov...

Page 4: ...sure that Crank housing caps A and B are mounted in place on Crank housing complete 1 Remove DC motor section from Motor housing by gently tapping the end surface of Motor housing 2 Remove Housing cov...

Page 5: ...ion can be assembled by reversing the disassembly procedure Fig 6 ASSEMBLING Note in Assembling Do not forget to mount O ring 8 onto Crank shaft Fig 7 M4x12 Hex socket head bolt 3 pcs 2 Insert the tip...

Page 6: ...from Motor housing Figs 2 3 Then remove Motor section from Motor housing Fig 4 2 Remove electrical parts Fig 8 then remove Switch lever and Switch knob Fig 9 Switch knob Switch lever 1 Pressing the lo...

Page 7: ...ng insert the locking claws of Switch knob into the locking hole of Switch lever 2 Bending the rear end of Switch lever slide Switch lever into Motor housing as drawn below Compression spring 5 1 Make...

Page 8: ...ine filter Line filters are not used for some countries Line filter Connector of LED Light circuit Connector of Controller unit Battery capacity warning lamp Terminal Controller unit Fig D 3 If connec...

Page 9: ...Controller with DC Motor Controller Line filter if used boss Battery capacity warning lamp Put Battery capacity warning lamp in this groove with the black Lead wire on the top After connecting the Co...

Page 10: ...over L side Route the tube covering the Lead wires between boss A and boss B Put the slack portion of the Lead wires in this shaded area tube covering Lead wires of LED light circuit LED Light circuit...

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