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[3] DISASSEMBLY/ASSEMBLY
[3] -5. tension Plate and Slide Plate

 DISASSEMBLING

Fig. 18

1) Remove the wheel on the front side.
2) From slide plate, remove the three tapping screws that fasten slide plate and the pan head screw that fixes lever 60.
   (Fig. 16)
    At this time, lever 60 is removed from front wheel cover.  Be careful with fall of the lever.
    Note: Be careful not to confuse the two kinds of screws when assembling.
3) Put tension plate section on Ring 22 (1R217), and disassemble by striking it with slotted screwdriver as illustrated in 
    Fig. 17.
    Note: You may feel a small shock when the compressed springs 11 are released.

1) Set two compression springs 11 to tension plate, and then align the hole of slide plate with the hole of tension plate.
2) See Fig. 18.  While pushing tension plate against slide plate, compress compression springs 11 by pulling tension plate 
    in the direction of the black arrow using water pump pliers till tension plate is set in place.

ASSEMBLING

Slide plate

Tension plate

Compression spring 11

Slide plate

Insert two Tension plate ends
into two holes each in Slide 
plate

Protrusions of Tension plate

Protrusions of Slide plate

Hook the protrusions of Tension plate
to the protrusions of Slide plate as 
illustrated below. 

Fig. 17

Fig. 16

Pan head screw for fixing lever 60

Tapping screws

1R217

Summary of Contents for BPB180

Page 1: ...L1830 2 Battery charger DC18SC 1 Plastic carrying case 1 Hex wrench 4 1 Charger DC18SC Charger DC24SA Charger DC24SC Li ion battery BL1830 Carbon steel band saw blade 14 18 24 teeth per inch HSS bimet...

Page 2: ...LB 1R282 Round Bar for Arbor 8 50 Disassembling spiral bevel gear 11 from helical gear 45 1R291 Retaining Ring S and R Pliers Removing retaining ring S 15 from spiral bevel gear 11 52 Rubber Tire 54 G...

Page 3: ...crew 5x25 2 pcs for securing handle to rear wheel cover 4 Striking gear housing with plastic hammer disassemble gear housing and rear wheel cover Armature can be removed from motor section Fig 3 5 Str...

Page 4: ...f spiral bevel gear 29 and spur gear 12 by striking around the rear wheel cover shaft evenly with plastic hammer Fig 7 4 Separate spur gear 8 from ball bearing and spiral bevel gear 29 using arbor pre...

Page 5: ...move spiral bevel gear 11 together with ball bearing 6202LLB using arbor press Fig 10 7 Remove retaining ring S 15 from spiral bevel gear 11 with Retaining Ring S and R Pliers 1R291 Fig 11 8 Ball bear...

Page 6: ...lt with plastic hammer Now lower shaft is pushed out of accepting hole and it can be removed only by a few turns from hex socket head bolt Fig 14 Rear Wheel Cover Rear Wheel Cover Turn hex socket head...

Page 7: ...y feel a small shock when the compressed springs 11 are released 1 Set two compression springs 11 to tension plate and then align the hole of slide plate with the hole of tension plate 2 See Fig 18 Wh...

Page 8: ...o easy remove and attach battery Battery Hex Socket Head Bolt M8x35 Hex Socket Head Bolt M8x35 1 Grip can be disassembled by removing two M8x35 hex socket head bolts Fig 19 1 When assembling grip to f...

Page 9: ...Circuit diagram P 9 10 Color index of lead wires sheath Black White Red Orange Handle Motor Housing Speed Preset Dial Endbell Complete Terminal LED Job Light Controller Switch Fig D 1...

Page 10: ...ssembling side LED Job Light Rib of Housing L Boss Yoke Unit Notch Mount yoke unit to housing L while fitting its notch with boss Controller Yoke Unit Dial Terminal Endbell Complete Endbell Complete M...

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