background image

W

iring diagram

P 10 / 10

Handle R

Endbell's Lead
Wire (red)

Controller's Lead
Wire (red)

Controller's Lead
Wire (orange)

Switch

Pin

Lead Wire Holder

Fix the controller's lead wire (orange)
with lead wire holder.

Lead Wire Holder

Rib

Rib

Handle (Handle R)

Housing (Housing L)

Route the lead wires 
for connecting to 
switch between pin 
and rib. 

Dial

Housing L, 
viewing from carbon brush 
assembling side

Fig.D-2

The illustration of housing L in Fig.D-3 shows the view from housing R assembling side.

LED
Job Light

Rib of 
Housing L

Boss

Yoke Unit

Notch

Mount yoke unit to 
housing L, while fitting 
its notch with boss.

Controller

Yoke Unit

Dial

Terminal

Endbell Complete

Endbell Complete

Mount endbell complete to housing L, facing its lead wire
(red) connecting to dial to terminal side.  Route its lead 
wire (black) by the rib.

Endbell's Lead Wire
(red)

Endbell's
Lead Wire
(black)

Rib

Pin

Lead Wire Holder

Route the lead wires for
connecting to dial and 
switch inside the pins.

Fix the lead wires 
with lead wire
holder.

Expand the lead wires 
between LED job light 
and the lead wire holder.

Fig.D-3

Fix the lead wires for connecting
to switch with lead wire holder.

Summary of Contents for BPB180

Page 1: ...L1830 2 Battery charger DC18SC 1 Plastic carrying case 1 Hex wrench 4 1 Charger DC18SC Charger DC24SA Charger DC24SC Li ion battery BL1830 Carbon steel band saw blade 14 18 24 teeth per inch HSS bimet...

Page 2: ...LB 1R282 Round Bar for Arbor 8 50 Disassembling spiral bevel gear 11 from helical gear 45 1R291 Retaining Ring S and R Pliers Removing retaining ring S 15 from spiral bevel gear 11 52 Rubber Tire 54 G...

Page 3: ...crew 5x25 2 pcs for securing handle to rear wheel cover 4 Striking gear housing with plastic hammer disassemble gear housing and rear wheel cover Armature can be removed from motor section Fig 3 5 Str...

Page 4: ...f spiral bevel gear 29 and spur gear 12 by striking around the rear wheel cover shaft evenly with plastic hammer Fig 7 4 Separate spur gear 8 from ball bearing and spiral bevel gear 29 using arbor pre...

Page 5: ...move spiral bevel gear 11 together with ball bearing 6202LLB using arbor press Fig 10 7 Remove retaining ring S 15 from spiral bevel gear 11 with Retaining Ring S and R Pliers 1R291 Fig 11 8 Ball bear...

Page 6: ...lt with plastic hammer Now lower shaft is pushed out of accepting hole and it can be removed only by a few turns from hex socket head bolt Fig 14 Rear Wheel Cover Rear Wheel Cover Turn hex socket head...

Page 7: ...y feel a small shock when the compressed springs 11 are released 1 Set two compression springs 11 to tension plate and then align the hole of slide plate with the hole of tension plate 2 See Fig 18 Wh...

Page 8: ...o easy remove and attach battery Battery Hex Socket Head Bolt M8x35 Hex Socket Head Bolt M8x35 1 Grip can be disassembled by removing two M8x35 hex socket head bolts Fig 19 1 When assembling grip to f...

Page 9: ...Circuit diagram P 9 10 Color index of lead wires sheath Black White Red Orange Handle Motor Housing Speed Preset Dial Endbell Complete Terminal LED Job Light Controller Switch Fig D 1...

Page 10: ...ssembling side LED Job Light Rib of Housing L Boss Yoke Unit Notch Mount yoke unit to housing L while fitting its notch with boss Controller Yoke Unit Dial Terminal Endbell Complete Endbell Complete M...

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