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R

epair

ASSEMBLING

Fig. 11

Spur gears

Rotor’s gear

3 Before pushing Rotor section (Rotor and Stator) fully

   in Gear assembly, make sure that Rotor’s gear engages

   with the super gears of Gear assembly to rotate them smoothly.

(1) Assemble Gear assembly and Rotor section in the reverse order of disassembly. (Refer to 

Figs. 9 and 8

)

     Note

: Be careful not to pinch your fingers between Stator and Rotor’s fan when assembling Rotor. (

Fig. 11

)

1. While holding Stator on workbench, insert Rotor into Stator

    slowly until the drive end of Rotor reaches the workbench. 

2. When the drive end of Rotor reaches 

    the workbench, lift up Stator slowly.

Rotor

Stator

Gear assembly

Rotor section

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Gear Assembly, Rotor Section (cont.)

Fig. 12

(2) Assemble Speed change lever assembly. (

Fig. 12

)

rear Compression

spring 4 

The front Compression spring 4

compressed by the lever of

Gear assembly.

Drill chuck

side

Rotor side

Pin on the lever

of Gear assembly

Drill chuck

side

Rotor side

Drill chuck

side

Rotor side

front Compression spring 4 

1. Apply the front Compression

    spring 4 of Speed change lever

    assembly to the flat side

    (without pin) of Gear assembly

    for Speed change. 

2. Push Speed change lever assembly

    toward Rotor side until it stops to

    have space between the pin of

    Gear assembly and the rear

    Compression spring 4.

3. Fit the pin of Gear assembly to

    Spring’s coil with slowly

    returning Speed change lever 

    assembly toward Drill chuck side. 

Space between the rear Compression

spring 4 and the pin on the lever of 

Gear assembly.

Pin on the lever of Gear assembly fit to

the coil of the rear Compression spring 4 

4. Slide Speed change lever

    assembly to the either position 

    2 (High speed mode) or 

    1 (Low speed mode).

Summary of Contents for BHP459

Page 1: ...torque N m in lbs Torque setting Steel Wood Soft joint Hard joint No load speed min 1 rpm Energy capacity Wh Voltage V Capacity Ah High Weight according to EPTA Procedure 01 2003 kg lbs Low Max outpu...

Page 2: ...No DC18RC Charger No Yes BL1830 BHP459RFE3 BHP459RH BHP459RHE BL1815 Yes Yes 2 1 DC18RC BHP459SHE 2 1 DC18SD BL1815 BHP459 Housing color BHP459RFEW 2 1 Makita blue Makita blue Makita blue White Note...

Page 3: ...R change lever Set F R Change lever to Reverse counter clockwise rotation Set Speed change lever to Low speed mode designated with 1 Speed change lever Set Change ring to Drill mode Change ring Open D...

Page 4: ...to vise Refer to Fig 3 4 Tighten Drill chuck Fig 7 M6x22 Flat head screw Left handed thread Turn Drill chuck clockwise by hand until it is seated on the end of the threaded portion of Spindle Note App...

Page 5: ...nd rear Compression spring 4 5 While lifting up Rotor side of Speed change lever assembly pull it toward the direction designated with black arrow Pin on the lever of Gear assembly front Compression s...

Page 6: ...d change lever assembly Fig 12 rear Compression spring 4 The front Compression spring 4 compressed by the lever of Gear assembly Drill chuck side Rotor side Pin on the lever of Gear assembly Drill chu...

Page 7: ...groove 1 Make sure to put Leaf spring in place as drawn below Assemble Gear assembly and Rotor section to Housing L Fig 13 Fig 14 F R Change lever can be assembled to Switch Fig 14 Stator Rib Rib Bef...

Page 8: ...P 8 11 Circuit diagram Fig D 1 Color index of lead wires sheath Black White Red Orange Blue LED Light Yellow Controller Stator Printed wiring board Switch Terminal Terminal Connector B1 B2 Connector...

Page 9: ...e tightened between LED bushing and Lead wire holder when routing these wires between the following Ribs and Boss the space between Ribs A and C the space between Ribs A and B the space between Ribs A...

Page 10: ...terminals Be careful not to put Lead wires on this Boss Put the slack portion of Lead wires of Stator and those of Printed wiring board in this place Put one or more Lead wires of Stator into both Lea...

Page 11: ...e faced to the opposite side of Lead wires of Stator Stator Printed wiring board Printed wiring board By fastening four screws assemble Printed wiring board to Insulator without wobbling Note The scre...

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