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[3] DISASSEMBLY/ASSEMBLY

[3] -2. Gear Assembly, Rotor Section

DISASSEMBLING

(1) Disassemble Rotor section and Gear assembly. (

Figs. 8

 and 

9

)

(2) Separate Rotor from Stator. (

Fig. 9

)

Fig. 8

Fig. 9

1. By unscrewing nine 3x16 tapping screws, 

    remove Housing R from Housing L.

2. Remove Gear assembly

    together with Rotor section

    and Speed change lever.

3. Remove Speed change lever

    and Rotor section from

    Gear assembly.

3x16 Tapping screw

(9 pcs.)

Housing R

Rotor section

Housing L

Gear assembly

Rotor section

Gear assembly

Speed change 

 lever

rear

Compression

spring 4  

Drill chuck side

Rotor side

Drill chuck side

Rotor side

4. Push Speed change lever assembly toward Rotor side

    until it stops to have space between the pin on the lever

    of Gear assembly and rear Compression spring 4. 

5. While lifting up Rotor side of Speed change

    lever assembly, pull it toward the direction 

    designated with black arrow. 

Pin on the lever of

Gear assembly 

front Compression spring 4 compressed

by the lever of Gear assembly 

Space between rear Compression spring 4

and the pin on the lever of Gear assembly.

Put Rotor section on a workbench so that

the drive end of Rotor touches the workbench. 

Press Stator down to separate it from Rotor. 

Rotor

Stator

Stator

Rotor

Caution for Handling of Rotor

Fig. 10A

Fig. 10B

* Magnetic loss of Rotors

* Damage on the magnet portion of Rotors 

When handling or storing multiple Rotors, be sure to keep a proper distance

 

between Rotors as shown in 

Fig. 10A

 

because Rotor has a strong magnet, failure to follow this instruction could result in: 

• 

Finger injury caused by pinching between Rotors pulling each other.

• 

Magnetic loss of Rotors or damage on the magnet portion of Rotors. (

Fig. 10B

)   

Summary of Contents for BHP459

Page 1: ...torque N m in lbs Torque setting Steel Wood Soft joint Hard joint No load speed min 1 rpm Energy capacity Wh Voltage V Capacity Ah High Weight according to EPTA Procedure 01 2003 kg lbs Low Max outpu...

Page 2: ...No DC18RC Charger No Yes BL1830 BHP459RFE3 BHP459RH BHP459RHE BL1815 Yes Yes 2 1 DC18RC BHP459SHE 2 1 DC18SD BL1815 BHP459 Housing color BHP459RFEW 2 1 Makita blue Makita blue Makita blue White Note...

Page 3: ...R change lever Set F R Change lever to Reverse counter clockwise rotation Set Speed change lever to Low speed mode designated with 1 Speed change lever Set Change ring to Drill mode Change ring Open D...

Page 4: ...to vise Refer to Fig 3 4 Tighten Drill chuck Fig 7 M6x22 Flat head screw Left handed thread Turn Drill chuck clockwise by hand until it is seated on the end of the threaded portion of Spindle Note App...

Page 5: ...nd rear Compression spring 4 5 While lifting up Rotor side of Speed change lever assembly pull it toward the direction designated with black arrow Pin on the lever of Gear assembly front Compression s...

Page 6: ...d change lever assembly Fig 12 rear Compression spring 4 The front Compression spring 4 compressed by the lever of Gear assembly Drill chuck side Rotor side Pin on the lever of Gear assembly Drill chu...

Page 7: ...groove 1 Make sure to put Leaf spring in place as drawn below Assemble Gear assembly and Rotor section to Housing L Fig 13 Fig 14 F R Change lever can be assembled to Switch Fig 14 Stator Rib Rib Bef...

Page 8: ...P 8 11 Circuit diagram Fig D 1 Color index of lead wires sheath Black White Red Orange Blue LED Light Yellow Controller Stator Printed wiring board Switch Terminal Terminal Connector B1 B2 Connector...

Page 9: ...e tightened between LED bushing and Lead wire holder when routing these wires between the following Ribs and Boss the space between Ribs A and C the space between Ribs A and B the space between Ribs A...

Page 10: ...terminals Be careful not to put Lead wires on this Boss Put the slack portion of Lead wires of Stator and those of Printed wiring board in this place Put one or more Lead wires of Stator into both Lea...

Page 11: ...e faced to the opposite side of Lead wires of Stator Stator Printed wiring board Printed wiring board By fastening four screws assemble Printed wiring board to Insulator without wobbling Note The scre...

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