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[3] DISASSEMBLY/ ASSEMBLY
[3]-4. Rotor, Stator (for all models)

[3]-5. Replacing Indicator (for all models)

[3]-5. Replacing Link plate (only for BBC231U and AT-3623)

Insert Rotor into Stator slowly so as not to scratch the inside of Stator.
Note: 1. Hold them firmly and carefully so that the ball bearing of Rotor does not touch 
              the circuit board of Stator. Quick insertion without care may cause a damage.
          2. Maintain enough distance between Rotors in stock. Even if one is close to another 
              during carrying and storing, they suddenly attract due to strongly magnetic force. 
              The contact of Rotors cause cracks and damage of the magnet and weakening 
              the magnetic force. (Fig. 32
          3. Two halves of Motor housing set are difficult to meet their
              matching surfaces.
              Therefore, put them on 1R350 to align the four holes 
              surfaces with Gear box contact portions. And tighten three 
              4x18 Tapping screws for assembling Motor housing R to 
              Motor housing L.

Refer to Fig. 34 (for BBC231U and AT-3623) / Fig. 34A (for BBC300L and AT-3630).
Note: 1. Steel ball 5.0 and Compression spring 2 are easy to miss. Therefore, hold them by fingers and remove Indicator 
              from Main grip L when disassembling.
           2. Insert Indicator into Main grip L, and attach Steel ball 5.0 to Indicator. 
               After above steps, set Compression spring 2 in place.

Fit the protrusions of Link plate into the holders of Grip L.
Fit the protrusion of Switch into the notch of Link plate.
Fit the protrusion of Lock off button into the notch of Link plate. (Fig. 35)

ASSEMBLING

Fig. 32

Fig. 33

Fig. 34

Fig. 35

Fig. 34A

Four holes surfaces of 
Motor housing set for
setting Gear box in place 

1R350

4x18 Tapping
        screw
         (3pcs.)

Indicator

Grip L

Grip L

Indicator

Steel ball 5.0

Compression
spring 2

Steel ball 5.0

Holders of Grip L
for Link plate

Notch of Link
plate for Switch

Protrusion of 
Switch for 
Link plate

Compression
spring 2

Link plate

protrusions

Protrusion of
Lock off button

Notch of Link plate for Lock off button

Summary of Contents for BBC231U

Page 1: ...il consumption Almost zero maintenance no need for oil replacement draining fuel for storage cleaning of air filter muffler spark plug brush replacement etc With these Makita advantages the two produc...

Page 2: ...m Spindle hub Removing Helical gear 33 from Spindle hub Removing Ball bearing 6001LLU from Gear shaft Removing Spiral bevel gear 14 a component of Cutter shaft set Removing Spiral bevel gear 14 a comp...

Page 3: ...by sliding Pipe bracket cover itself in the direction designated as illustrated in Fig 6 6 Pull out Shaft pipe and Shaft from Pipe bracket by hand Refer to Fig 7 Note When removing Shaft is difficult...

Page 4: ...d Shaft from Pipe bracket by hand Refer to Fig 7 Note When removing Shaft is difficult pull out Shaft with water pump pliers Fig 8 8 Remove four M4x12 screws and Battery guard Fig 9 9 Remove two 5x25...

Page 5: ...asher 8 Retaining ring R 24 Arbor press 1R282 1R031 Ball bearing 609ZZ Ball bearing 609ZZ Spiral bevel gear 14 Spiral bevel gear 14 M8x10 Hex bolt with plain washer 8 Retaining ring S 9 Retaining ring...

Page 6: ...move four M5x20 Pan head screws and Pipe bracket Fig 22 3 Remove Helical gear 33 with Spindle hub etc from Gear box Refer to Fig 23 The assembled section shown in Fig 23 can be removed as illustrated...

Page 7: ...ng parts together from Housing L Gear box Motor housing set Rotor Stator 8 Remove four 4x18 Tapping screws and Gear box from the above parts Fig 29 9 Remove Three 4x18 Tapping screws and Motor housing...

Page 8: ...Tapping screws for assembling Motor housing R to Motor housing L Refer to Fig 34 for BBC231U and AT 3623 Fig 34A for BBC300L and AT 3630 Note 1 Steel ball 5 0 and Compression spring 2 are easy to mis...

Page 9: ...tch Main switch 6 pin Connector 6 pin Connector 5 pin Connector 3 pin Connector Controller Stator Terminal Circuit diagram for all models P 9 12 Color index of lead wires sheath Black White Red Orange...

Page 10: ...0U and AT 3623 P 10 12 Flag terminal Lead wires 3 pin connector 6 pin connector 5 pin connector Room on Housing L for 3 pin connector Do not put Lead wires on 3 pin connector and 6 pin connector Power...

Page 11: ...om on Housing L for 3 pin connector Do not put Lead wires on 3 pin connector and 6 pin connector Power supply cord unit Tube Strain relief Rib A Align one end of Power supply cord with Rib A and secur...

Page 12: ...turned on Battery warning lamp is turned on Install Battery firmly Action Check the connection of connectors Check if Reverse switch is shifted to reverse position Check if Reverse switch is shifted...

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