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[3] DISASSEMBLY/ ASSEMBLY
[3]-2. Gear case assembly (for all models) (cont.)

Fig. 21

Take the disassembling step in reverse.
Note:  Pressfit Cutter shaft with Ball bearing 6001LLU into 
           Gear case as follows;   
           1) Receive Gear case on table of Arbor press so that 
               the shaft installation side faces the U groove of the table.
           2) Press down the top of Cutter shaft using 1R028. 

ASSEMBLING

Table of 
Arbor press

Cutter shaft with
Ball bearing 6001LLU

1R028

U groove of table of Arbor press

Ram of Arbor press

Gear case

[3]-3. Helical gear 33, Spindle hub (for all models)

Fig. 24

Fig. 22

Fig. 23

1) Remove Gear case assembly from Shaft pipe.
2) Remove four M5x20 Pan head screws and Pipe bracket. (Fig. 22)
3) Remove Helical gear 33 with Spindle hub etc. from Gear box. 
    Refer to Fig. 23. The assembled section shown in Fig. 23 can be 
    removed as illustrated in Fig. 24

DISASSEMBLING

M5x20 Pan head
screw (4pcs.)

Pipe bracket

Helical gear 33

Helical
gear 33

Ball bearing
6001ZZ

Ball bearing
6001ZZ

O-ring 6

Spindle hub

Spindle hub

Spindle 
hub

1R036

Ball bearing
6901ZZ

Ball bearing
6901ZZ

Flat washer 12
on both side of
Helical gear 33

1R232

1R285

1R285

Fig. 25

Take the disassembling step in reverse.
Note: Refer to Figs. 23 and 25 for the positions of the components
          of Helical gear 33 section.
          Do not fail to set O-ring 6 and two Flat washer 12 in place. 

ASSEMBLING

Ball bearing
6901ZZ

Ball bearing
6001ZZ

Flat washer 12

To bearing box

To pipe shaft

O-ring 6

Spindle hub

Helical gear 33

Summary of Contents for BBC231U

Page 1: ...il consumption Almost zero maintenance no need for oil replacement draining fuel for storage cleaning of air filter muffler spark plug brush replacement etc With these Makita advantages the two produc...

Page 2: ...m Spindle hub Removing Helical gear 33 from Spindle hub Removing Ball bearing 6001LLU from Gear shaft Removing Spiral bevel gear 14 a component of Cutter shaft set Removing Spiral bevel gear 14 a comp...

Page 3: ...by sliding Pipe bracket cover itself in the direction designated as illustrated in Fig 6 6 Pull out Shaft pipe and Shaft from Pipe bracket by hand Refer to Fig 7 Note When removing Shaft is difficult...

Page 4: ...d Shaft from Pipe bracket by hand Refer to Fig 7 Note When removing Shaft is difficult pull out Shaft with water pump pliers Fig 8 8 Remove four M4x12 screws and Battery guard Fig 9 9 Remove two 5x25...

Page 5: ...asher 8 Retaining ring R 24 Arbor press 1R282 1R031 Ball bearing 609ZZ Ball bearing 609ZZ Spiral bevel gear 14 Spiral bevel gear 14 M8x10 Hex bolt with plain washer 8 Retaining ring S 9 Retaining ring...

Page 6: ...move four M5x20 Pan head screws and Pipe bracket Fig 22 3 Remove Helical gear 33 with Spindle hub etc from Gear box Refer to Fig 23 The assembled section shown in Fig 23 can be removed as illustrated...

Page 7: ...ng parts together from Housing L Gear box Motor housing set Rotor Stator 8 Remove four 4x18 Tapping screws and Gear box from the above parts Fig 29 9 Remove Three 4x18 Tapping screws and Motor housing...

Page 8: ...Tapping screws for assembling Motor housing R to Motor housing L Refer to Fig 34 for BBC231U and AT 3623 Fig 34A for BBC300L and AT 3630 Note 1 Steel ball 5 0 and Compression spring 2 are easy to mis...

Page 9: ...tch Main switch 6 pin Connector 6 pin Connector 5 pin Connector 3 pin Connector Controller Stator Terminal Circuit diagram for all models P 9 12 Color index of lead wires sheath Black White Red Orange...

Page 10: ...0U and AT 3623 P 10 12 Flag terminal Lead wires 3 pin connector 6 pin connector 5 pin connector Room on Housing L for 3 pin connector Do not put Lead wires on 3 pin connector and 6 pin connector Power...

Page 11: ...om on Housing L for 3 pin connector Do not put Lead wires on 3 pin connector and 6 pin connector Power supply cord unit Tube Strain relief Rib A Align one end of Power supply cord with Rib A and secur...

Page 12: ...turned on Battery warning lamp is turned on Install Battery firmly Action Check the connection of connectors Check if Reverse switch is shifted to reverse position Check if Reverse switch is shifted...

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