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P 6/ 9

R

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[3] DISASSEMBLY/ASSEMBLY
[3]-3 Shaft Lock Mechanism

Applying 1R268 to Shoulder pin 5 through the small Hole 
on Pin cap,  strike 1R268 with Hammer.
Now, Shoulder pin 5 comes out from Gear housing complete.

Release 1R268 from Pin cap, while paying 
Attention that the Pin cap would not be 
slung by Compression spring 8
.

Shoulder pin 7

Disassemble Shaft lock mechanism as illustrated in Fig. 15,  16.

Take the disassembling step in reverse.
Note: Be sure to apply adhesive to the threads of M4x16 Hex. socket head bolts (4pcs.) for securing Bearing box to Gear 
          housing complete when reusing the bolts. 

Pin cap

Impossible to reuse Pin cap, because 
removal of Shoulder pin 4 damages the 
inside surface of Pin cap, producing 
plastic dust.

Pin cap

Pin cap

Compression
Spring 8

1R268

1R350

Fig. 15

Fig. 16

ASSEMBLING

Fig. 17

Fig. 18

(1) Be sure to use a new Pin cap for replacement and to remove all the plastic dust on Shoulder pin 5.  (Fig. 17)
(2) Assemble the components for Shaft lock mechanism as illustrated in Fig. 18.

Plastic Dust

O Ring 6

Shoulder Pin 7

Shoulder
pin 7

Assemble Pin cap by pressing it 
to Shoulder pin 7.

Insert Shoulder pin 5 
through the Hole of Gear  
housing complete.

Pin cap

Do not forget to assemble 
Compression spring 8.

Compression
spring 8

DISASSEMBLING

[3] DISASSEMBLY/ASSEMBLY
[3]-2 Spiral Bevel Gear (large) on Spindle and Ball Bearing 6201DDW (cont.) 

ASSEMBLING

Summary of Contents for 9561CR

Page 1: ...9561CVR 9562CR 115 4 1 2 Australia Chile Brazil 2 0 6 6 Other countries 2 5 8 2 2 2 4 8 11 000 125 5 9562CVR Double insulation 22 23 7 8 Super Joint System SJS Yes 2 2 North America Other countries 10...

Page 2: ...r wrench Removing mounting Bearing retainer 1R350 Ring 60 Supporting Gear housing when removing Pin for Shaft lock Item No Apply Makita grease SG No 0 and Disulfied molybdenum to the following portion...

Page 3: ...12 Armature 1R269 Armature Remove Retaining ring S 12 And remove Armature from Gear housing cover with arbor press Now the disassembly of Armature s drive end is finished Retaining ring S 12 1R291 Fi...

Page 4: ...replaced 3 Assemble M6 hex nut or Retaining ring Refer to Fig 3 4 Assemble the commutator end of Armature as illustrated in Fig 7R 5 Assemble Gear housing cover with Armature and Gear housing complete...

Page 5: ...7 1R217 1R217 Spiral bevel gear 38 Bearing box Bearing retainer Bearing retainer Ball bearing 6201DDW Ball bearing 6201DDW 1R041 1R340 Fit the claws of iR340 to the groove of Bearing retainer And turn...

Page 6: ...ing the bolts Pin cap Impossible to reuse Pin cap because removal of Shoulder pin 4 damages the inside surface of Pin cap producing plastic dust Pin cap Pin cap Compression Spring 8 1R268 1R350 Fig 15...

Page 7: ...Noise suppressor is used for some countries This Lead wire is blue for some countries This Lead wire is brown for some countries This Lead wire is white for some countries Switch lever side Controlle...

Page 8: ...s red black in Motor housing Switch lever Dial of controller for 9561CVR and 9562CVR only Bottom view Fix Controller s Lead wire blue or white and that of red with this Lead wire holder Controller s L...

Page 9: ...wire holder Strain relief Field lead wire red connecting with Switch block Controller s Lead wire black Controller s Lead wire red Controller s Lead wire blue or white Lead wire holder Rib Tighten Fi...

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