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P 3/ 9

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[3] DISASSEMBLY/ASSEMBLY
[3]-1. Armature, Spiral Bevel Gear 11 on Armature shaft (cont.)

DISASSEMBLING

Gear housing 
complete

Gear housing
cover

Motor housing

Armature

M6 Hex nut

Wrench 10

4x18 Tapping 
screw (4pcs.)

(2) Remove Motor housing and Gear housing complete by loosening 4x18 Tapping screws (4pcs.).  And then remove
      M6 Hex nut from Armature as illustrated in Fig. 3.
Fig. 3

Spiral bevel
gear 11

Remove Flat washer 6.

Hooking Spiral bevel gear 11 with the jaws of 1R269, remove the gear together 
with Lock spring 12.                     

Lock spring 12

Spiral bevel gear 11

Lock spring 12

Armature

1R269

Armature

Remove Retaining ring S-12. And remove Armature from Gear housing cover with arbor press.
Now the disassembly of Armature’s drive end is finished. 

Retaining
ring S-12

1R291

Fig. 4

Fig. 5

Retaining
ring S-12

(3) Armature’s Drive end can be disassembled as illustrated in Figs. 4,  5.

(4) Armature’s Commutator end can be disassembled as illustrated in Fig. 6.

Fig. 6

Remove three tabs of Self lock 6 from 
Armature shaft with tweezers, and 
separate Self lock 6 from Armature.

Remove Magnet sleeve, Wave washer 6
and Labyrinth rubber ring 22 . 

Remove Ball bearing
627DDW with 1R269. 

Remove Flat washer 7
and Insulation washer. 

Self lock 6

Tweezers

Wave
washer 6

Magnet
sleeve

Labyrinth
rubber
ring 22

Ball
bearing
627DDW

1R269

Flat
washer 7

Insulation
washer

Summary of Contents for 9561CR

Page 1: ...9561CVR 9562CR 115 4 1 2 Australia Chile Brazil 2 0 6 6 Other countries 2 5 8 2 2 2 4 8 11 000 125 5 9562CVR Double insulation 22 23 7 8 Super Joint System SJS Yes 2 2 North America Other countries 10...

Page 2: ...r wrench Removing mounting Bearing retainer 1R350 Ring 60 Supporting Gear housing when removing Pin for Shaft lock Item No Apply Makita grease SG No 0 and Disulfied molybdenum to the following portion...

Page 3: ...12 Armature 1R269 Armature Remove Retaining ring S 12 And remove Armature from Gear housing cover with arbor press Now the disassembly of Armature s drive end is finished Retaining ring S 12 1R291 Fi...

Page 4: ...replaced 3 Assemble M6 hex nut or Retaining ring Refer to Fig 3 4 Assemble the commutator end of Armature as illustrated in Fig 7R 5 Assemble Gear housing cover with Armature and Gear housing complete...

Page 5: ...7 1R217 1R217 Spiral bevel gear 38 Bearing box Bearing retainer Bearing retainer Ball bearing 6201DDW Ball bearing 6201DDW 1R041 1R340 Fit the claws of iR340 to the groove of Bearing retainer And turn...

Page 6: ...ing the bolts Pin cap Impossible to reuse Pin cap because removal of Shoulder pin 4 damages the inside surface of Pin cap producing plastic dust Pin cap Pin cap Compression Spring 8 1R268 1R350 Fig 15...

Page 7: ...Noise suppressor is used for some countries This Lead wire is blue for some countries This Lead wire is brown for some countries This Lead wire is white for some countries Switch lever side Controlle...

Page 8: ...s red black in Motor housing Switch lever Dial of controller for 9561CVR and 9562CVR only Bottom view Fix Controller s Lead wire blue or white and that of red with this Lead wire holder Controller s L...

Page 9: ...wire holder Strain relief Field lead wire red connecting with Switch block Controller s Lead wire black Controller s Lead wire red Controller s Lead wire blue or white Lead wire holder Rib Tighten Fi...

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