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P 2/ 9

R

epair

CAUTION: Unplug the tool and remove the wheel cover and grinding wheel from the machine 
                     for safety before repair/ maintenance in accordance with the instruction manual! 
[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

[3] DISASSEMBLY/ASSEMBLY
[3]-1. Armature, Spiral Bevel Gear 11 on Armature shaft

Fig. 1

Code No.

Description

Use for 

1R217

Ring 22

Supporting Bearing box when Removing spindle from Spiral bevel gear 38 

1R041

Vise plate

Use with Vise to protect the clamped part

1R268

Spring pin extractor 3

Removing Pin for Shaft lock

1R269

Bearing extractor

Removing Ball bearing 627DDW from Armature of commutator end 

1R291

Retaining ring S & R pliers  Removing / mounting Retaining ring S-12 from / to the drive end of Armature

shaft  

1R340

Bearing retainer wrench

Removing / mounting Bearing retainer

1R350

Ring 60

Supporting Gear housing when removing Pin for Shaft lock

Item No.

Apply Makita grease SG No.0 and Disulfied molybdenum to the following portions designated with triangles to protect 
parts and product from unusual abrasion.

Description

Portion to lubricate 

Lubricant 

Amount

DISASSEMBLING

3

M6 Hex. nut 

Flat washer 6

6

7

6

7

Lock ring 12

Armature

3

Gear housing complete Gear room

Cylindrical portion where armature shaft
is inserted
Cylindrical portion which accepts  6  ‘s drum 
portion 

Makita grease SG No.0.

Spiral bevel gear 11

15g

a little

Disulfied molybdenum

(1) In order to protect Armature’s commutator, disconnect carbon brushes from the Commutator as illustrated in 

Fig. 2

.

4x18 Tapping screw

First, remove Rear cover by unscrewing
4x18 Tapping screw.

Shift Spiral spring from
Carbon brush top.

Disconnect Carbon brush from
commutator by pulling up.
No need to remove.

Rear cover

Brush holder

Fig. 2

Summary of Contents for 9561CR

Page 1: ...9561CVR 9562CR 115 4 1 2 Australia Chile Brazil 2 0 6 6 Other countries 2 5 8 2 2 2 4 8 11 000 125 5 9562CVR Double insulation 22 23 7 8 Super Joint System SJS Yes 2 2 North America Other countries 10...

Page 2: ...r wrench Removing mounting Bearing retainer 1R350 Ring 60 Supporting Gear housing when removing Pin for Shaft lock Item No Apply Makita grease SG No 0 and Disulfied molybdenum to the following portion...

Page 3: ...12 Armature 1R269 Armature Remove Retaining ring S 12 And remove Armature from Gear housing cover with arbor press Now the disassembly of Armature s drive end is finished Retaining ring S 12 1R291 Fi...

Page 4: ...replaced 3 Assemble M6 hex nut or Retaining ring Refer to Fig 3 4 Assemble the commutator end of Armature as illustrated in Fig 7R 5 Assemble Gear housing cover with Armature and Gear housing complete...

Page 5: ...7 1R217 1R217 Spiral bevel gear 38 Bearing box Bearing retainer Bearing retainer Ball bearing 6201DDW Ball bearing 6201DDW 1R041 1R340 Fit the claws of iR340 to the groove of Bearing retainer And turn...

Page 6: ...ing the bolts Pin cap Impossible to reuse Pin cap because removal of Shoulder pin 4 damages the inside surface of Pin cap producing plastic dust Pin cap Pin cap Compression Spring 8 1R268 1R350 Fig 15...

Page 7: ...Noise suppressor is used for some countries This Lead wire is blue for some countries This Lead wire is brown for some countries This Lead wire is white for some countries Switch lever side Controlle...

Page 8: ...s red black in Motor housing Switch lever Dial of controller for 9561CVR and 9562CVR only Bottom view Fix Controller s Lead wire blue or white and that of red with this Lead wire holder Controller s L...

Page 9: ...wire holder Strain relief Field lead wire red connecting with Switch block Controller s Lead wire black Controller s Lead wire red Controller s Lead wire blue or white Lead wire holder Rib Tighten Fi...

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