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< 1 > Disassembling of drill chuck   See Fig. 1.
         For replacing gear assembly, drill chuck has to be disassembled.
         Take the following steps.
         1. Firmly hold No.1R139 "Drill chuck extractor" with vise. And lock spindle with the drill chuck extractor.
         2. Open the jaws of drill chuck fully and take off flat head screw M6 x 22 by turning clockwise.
         3. Disassemble drill chuck with hex wrench inserted into drill chuck by turning the hex wrench anti-clockwise. 

1R139 Drill chuck extractor

Fig. 1

Fig. 1A

 If drill chuck is damaged, firmly hold the drill chuck with vise and turn spindle with wrench anti-clockwise
 as illustrated in fig. 1A.

 < Note >
 For replacing other than gear assembly, it is not necessary to disassemble drill chuck.

< 2 > Disassembling housing   See Fig. 2.
         1. Take off brush holder caps and carbon brushes.
         2. Slide mode change lever to the drill mode side.
         3. Unscrew the following screws.
                 * Tapping screw PT 3 x 16 : 9 pcs.
                 * Pan head screw M 4 x 22 : 1 pc.

Mode change lever

Brush holder cap

Carbon brush

Brush holder cap

Pan head 
 screw M4 x 22 : 1 pc.

Tapping screw bind
PT 3x16 : 9 pcs.

Carbon brush

Slide mode change lever
to the drill mode side.

Fig. 2

Summary of Contents for 6207D

Page 1: ...16 6317D 243 9 9 16 247 9 3 4 94 3 11 16 243 9 9 16 251 9 7 8 95 3 3 4 243 9 9 16 13mm 1 2 Model No Battery Charger 6207DWDE 9134 9 6V 2 6Ah 2pcs DC1413 6217DWDE 1234 12V 2 6Ah 2pcs 6237DWDE 1434 14 4...

Page 2: ...rque N m kgf cm in lbs Electric brake Net weight with battery Kg lbs 10 mm 6207D 6217D 6237D 9 6 14 4 12 Yes Torque settings 16 stages drill mode Variable speed control Yes Mechanical 2 speed Yes Reve...

Page 3: ...drill mode Yes 10 3 8 25 220 14 120 Evaluation on old standard 233 9 1 8 243 9 9 16 94 3 11 16 243 9 9 16 1 9 4 2 2 0 4 4 12 10 3 8 13 1 2 60 530 25 220 233 9 1 8 243 9 9 16 94 3 11 16 247 9 3 4 2 0...

Page 4: ...0 50 Test 2 Drove 1 4 x 3 Lag bolts into Spruce on Low speed screwdriver mode Test 1 Drilled holes in 38mm 1 1 2 thick Spruce with 7 8 Spade bit on High speed drill mode Numbers on the bars below are...

Page 5: ...C 1 Competitor C Test 3 Drilled holes in 38mm 1 1 2 thick Spruce with 1 Auger bit on Low speed drill mode 1 7Ah Test 1 Drilled holes in 38mm 1 1 2 thick Spruce with 7 8 Spade bit on High speed drill m...

Page 6: ...itor B 1 3Ah 40 6347D 6343D 6347D 6343D 100 95 110 4 8sec Fast Slow 2 6Ah 135 2 6Ah 148 screws Many Few 100 50 100 50 100 1 3Ah 45 6347D 6343D 6337D 6336D 110 110 6333D 100 100 5 9sec Fast Slow 2 6Ah...

Page 7: ...not on the theoretical line of the graph Selecting Optimum Torque Optimum torque can be set for every size of machine screw from M4 to M6 Wood screws can be driven with their heads flush with each ot...

Page 8: ...uck extractor Fig 1 Fig 1A If drill chuck is damaged firmly hold the drill chuck with vise and turn spindle with wrench anti clockwise as illustrated in fig 1A Note For replacing other than gear assem...

Page 9: ...of spring holder 1 2 3 4 16 15 14 1 2 3 4 16 15 14 3 Disassembling gear assembly and motor section See Fig 3 Lifting up mode change lever separated change ring gear assembly yoke armature and endbell...

Page 10: ...change lever to gear assembly by inserting the boss of mode change lever into the groove of gear assembly as illustrated in Fig 7 3 Assemble motor section yoke armature and endbell to gear assembly As...

Page 11: ...lock lever into mode change lever as illustrated in Fig 7C 5 Pushing lock lever slide mode change lever to the another side of housing L and assemble housing R to housing L by fastening screws as ill...

Page 12: ...Hex socket with the jaws of drill chuck firmly and turn the hex socket with No 1R223 Torque wrench clock wise Note Pre setting the fastening torque for torque wrench 49 N m 58 8 N m 3 Fasten flat hea...

Page 13: ...ring diagram P 13 13 Color index of lead wires Black Red Endbell complete Battery holder Switch M1 M2 B B Switch Battery holder Endbell Armature fan Yoke Rib Lead wire black Lead wire red Lead wire bl...

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