background image

W A R N I N G

Failure to follow all of the Manufacturer’s

instructions could result in hazardous

fires, explosions, property damage, or

serious personal injury or even death.

W A R N I N G

Follow all leak check procedures carefully

prior to operation of barbecue, even if 

grill was dealer assembled. Do not try to

light this barbecue without reading the

Lighting Instructions section of this manual.

T H I S   B A R B E C U E   I S   F O R  

O U T D O O R   U S E   O N L Y

W A R N I N G

1. Do not store or use gasoline or other

flammable vapours and liquids in the
vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this
or any other appliance.

D A N G E R

If you smell Gas
1. Shut off gas to the appliance. 
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the

appliance and immediately call your
gas supplier or your fire department.

H405 Propane Barbecue

S A F E   U S E ,   C A R E   A N D   A S S E M B L Y   M A N U A L

S E R I A L # :

O N E   Y E A R   L I M I T E D   W A R R A N T Y

8 5 - 1 6 3 1

G 4 3 7 0 2

Read and save this manual for future reference. 

If pre-assembled, leave this manual 

with unit for consumer’s future reference.

For product inquires, parts, and warranty and 

troubleshooting support, please call 1-877-707-5463.

Summary of Contents for H405

Page 1: ...in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance D A N G E R If you smell Gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department H405 Propane Barbecue S A F E U S E...

Page 2: ... by any product warnings This limited warranty does not cover any damage sustained during removal or storage of this BBQ Part fail ure due to lack of cleaning and maintenance or use of improper cleaning products such as Oven Cleaner will not be covered under this manufacturers warranty This limited warranty does not cover any scratches or dents corrosion or discoloring caused by heat abrasive or c...

Page 3: ...rugs or alcohol Do not store any spare L P propane cylinder full or empty under or near your barbecue Do not allow children to play anywhere near the barbecue U S E O F L P G A S C Y L I N D E R Self contained Propane Gas System The self contained propane gas system is designed to be used with only a 9 1 kg 20lb propane cylinder equipped with a type 1 cylinder valve and incorporating an overfill p...

Page 4: ... backcheck that is damaged can leak and a leaking propane cylinder can result in fires or explosions property damage severe injuries or death To Connect Regulator Carefully insert brass nipple of regulator connection into tank outlet Screw black plastic nut clockwise onto tank valve outlet until it comes to a stop Hand tighten only Do not use tools of any kind T R A N S P O R T A T I O N A N D S T...

Page 5: ...ect the nut instead replace the whole regulator assembly with a new one see the attached parts listing for details The regulator probe also contains a flow sensitive feature which limits the flow of gas to 10 cubic feet hour in the event of a regulator malfunction or hose leak If the flow control feature is activated the cause of this excessive gas flow should be investigated and corrected before ...

Page 6: ...es are off Do not use the barbecue if any leaks cannot be stopped Turn off the gas cylinder valve remove the gas cylinder and seek assistance from a qualified gas appliance service mechanic or gas dealer Drawing D Drawing E if equipped with a side burner Drawing B Drawing C Attention Improperly lighting the barbecue can activate the flow control feature resulting in lower heat output If this occur...

Page 7: ... cords and or gas supply hoses will not touch or be near the surfaces that will get hot The barbecue is in a safe location see installation Ensure that the valve outlets igniter electrode are assembled into the venturi tubes approximately 6 mm 1 4 and that the valve outlets and venturi tubes are approximately parallel to the bottom of the lower body During shipment or storage it s possible that sm...

Page 8: ...f the barbeque and check the venturi tubes for blockage or refer to the Troubleshooting Guide Using The Igniter To Light The Burner Ensure burner control knobs in the off position before opening gas supply 1 Open the lid before lighting 2 Open the gas supply valve and wait 5 seconds 3 Push in and turn a single main burner control knob to HIGH 4 Depress the igniter until a click noise is heard 5 If...

Page 9: ...ng procedure If the burner will not light when using the ignitor follow the match lighting instructions Use this slot for manual match lighting Shutting Down The Barbecue After Use Turn off the gas cylinder valve Turn the burner control valve to the Off position This sequence is important as it prevents residual gas from being left in the system under pressure and will make the next use easier Mat...

Page 10: ...place burner 6 If grill is to be stored coat burner lightly with cooking oil Wrap in protec tive cover to keep insects out 7 If not storing grill after cleaning replace burner into grill bottom Very Important Burner tubes must re engage valve openings See illustration A 8 Reattach ignitor wire to electrode 9 Reposition flame tamer and cooking grate Reattach clean grease cup to grease hook 10 Befor...

Page 11: ...rmometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts ...

Page 12: ... tubes Temporary condition caused by high outside temperatures and a full propane cylinder Clean replace burner Possible Causes Blocked venturi tubes Cylinder or gas supply valve turned off Venturi tubes not properly sealed over valve igniter electrodes Burner ports blocked Low or out of propane Flow control device activated Regulator not fully tightened into cylinder Partially blocked venturi tub...

Page 13: ...11 ...

Page 14: ...or G602 0050 01 DA 1 Right Cart Leg G437 0800 01 DB 1 Left Cart Leg G437 0700 01 DC 1 Upper Front Panel G437 0030 01 DD 1 Lower Front Panel G437 0032 01 DE 1 Upper Back Brace G437 0011 01 DF 1 Lower Back Brace G437 0012 01 DG 1 Tank exclusion wire frame G437 0017 01 DH 1 Front End cap G437 0028 01 DI 1 Back end cap G437 0029 01 DJ 2 Wheel G401 0058 01 DK 1 Wheel Axle G437 0007 01 DL 1 Tank heat sh...

Page 15: ...13 ED EF Manual Hardware Pack ...

Page 16: ...are name for use when ordering parts under warranty Hardware Pack List Key No Description Part Number Quantity 1 NO 10x13 Machine Screw 20124 10013 036 35 2 NO 10X30 Machine Screw 20124 10030 036 6 3 NO 10 Flange Nut 31224 10000 036 39 4 Hinge Pin G306 0005 9088 3 5 Large Fiber Washer G305 0024 9088 1 6 No 10 Wing Nut 33300 10000 036 2 7 Fiber Washer G501 0044 9000 4 8 Lid Handle Fiber Washer G308...

Page 17: ...to standing position DE DF 2 Assemble the upper DE and lower back brace DF to both cart legs by using hardware 1 x8 and hardware 3 x8 in this step DB DD DC 3 Assemble the upper DC and lower front panel DD to the opposite side of both cart legs using hardware 1 x8 and 3 x8 Fix the upper and lower front panel to each other as shown by using hardware 1 3 x1 Back Side View Front View DF DE ...

Page 18: ...nd back end caps DH DI to the right cart leg DA as shown Attach the front condiment basket DQ to the upper front panel DC as shown DM DB DC 5 Assemble gas tank heat shield DL to the left cart leg cen ter support bar DB by using hardware 1 and 3 x2 Place the lower heat shield DM on top of upper front panel DC secure the lower heat shield by using hardware 1 3 x2 Cone side of wheel against leg DL ...

Page 19: ...o properly seal the lower casting Install hardware 2 and 3 into both sides of the firebox BA to support the flame tamer Then place the flame tamer BC into the firebox as shown Assemble the lid handle AB to the top lid by using hard ware 5 and 6 X2 as shown DO DP 8 Caution Failure to install grease cup and hook will cause hot greases to drip from bottom of grill with risk of fire or property damage...

Page 20: ...ot wire into holes in sides of top lid Insert ends of warming rack leg wire into holes insides of burner box Note Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top warming rack is installed upside down Pivot Wire Warming Rack Leg Wire ...

Page 21: ...by using hardware 2 3 x2 Assemble the igniter CC in to the control panel as shown Connect the elec trode wire to the igniter as shown in FIG C Very Important Burner tubes must engage valve openings Make sure the valves are aligned with burner tubes 11 Assemble right and left side shelf EA EB to the cart as shown by using hardware 1 3 x4 for each side shelf Total 8 pcs of hardware 1 3 in this step ...

Page 22: ...cylinder has been filled and leak checked place cylinder into notches in tank supporting bar part of DB Slide tank retention bracket DN over cylinder collar and tighten tee knob Then connect the regulator CE to the gas tank OPD valve BG BG DN DB CE NEVER store a spare LP tank under or near grill or in enclosed areas ...

Page 23: ...21 D I S T R I B U T O R Trileaf Distribution Trifeuil Toronto Canada M4S 2B8 ...

Page 24: ......

Reviews: