Majestic TRILLIANT25IN Page 42 Installation Manual Download | Manualshive

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Majestic • TRILLIANT25IN, TRILLIANT30IN, TRILLIANT35IN Installation Manual • 2571-980 Rev. B • 5/23

2532-936

Figure 4 Back Refractory Installed

Figure 5 Left Refractory Installed

Figure 6 Left Refractory Handbend Tab

Figure 7 Right Refractory Handbend Tab

Figure 8 Refractory Kit Installed

3. Install left and right refractory, bend down tabs to hold

in place. See Figures 5, 6 & 7.

2. Install back refractory. See Figure 4.
Be sure to hold back refractory in upright position until

side panels get installed.

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Summary of Contents for TRILLIANT25IN

Page 1: ...uch any electrical switch DO NOT use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure...

Page 2: ...7 G Installing Termination Cap 28 6 Electrical Information A General Information 29 B Wiring Requirements 30 C Installation Service for Fan 31 D Installation Service for Halogens 32 7 Gas Information A Fuel Conversion 33 B Gas Pressure 34 C Gas Connection 34 D High Altitude Installations 35 E Air Shutter Setting 35 F Service Replace Appliance Gas Valve 35 8 Finishing A Mantel Wall Projections Hear...

Page 3: ...liance for fuel type ___________________________ Was a conversion performed ___________________________ Leak check performed and inlet pressure verified ___________________________ Verified proper air shutter setting for installation type ___________________________ Finishing Section 8 Combustible materials not installed in non combustible areas ___________________________ Verified all clearances ...

Page 4: ... as primary heat in residential heating calculations NOTICE This installation must conform with local codes In the absence of local codes you must comply with the National Fuel Gas Code ANSI Z223 1 latest edition in the U S A and the CAN CGA B149 Installation Codes in Canada B Glass Specifications This appliance is equipped with ceramic glass Replace glass only with ceramic glass Please contact yo...

Page 5: ...nsert Ensure chimney is constructed of non combustible materials Ensure chimney is clean and in good working order Ensure that all chimney cleanouts fit properly to prevent air leakage into chimney Ensure combustible mantel and surround clearances comply with insert requirements Ensure all joints are properly engaged and the chimney is properly secured Determine minimum fireplace size See Section ...

Page 6: ...e tool can be stored in appliance manual bag Multi purpose tool can be stored behind the surround Multi purpose tool can be stored behind the appliance front Multi Purpose Tool Shipping Location Multi Purpose Tool Storage Options NOTE This is not an option for all Inside Fit INFIT fronts Remove multi purpose tool by cutting and discarding zip tie See Figure 2 3 for multi purpose tool storage See F...

Page 7: ...nder water Call a qualified service technician to inspect the appliance and to replace any part of the control system and or gas control which has been under water C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Tape measure Pliers Hammer Phillips screwdriver Voltmeter Electric drill and bits 1 4 in Gloves Safety gl...

Page 8: ...99 24 5 8 626 B 26 1 8 664 31 1 8 791 36 1 8 918 C 22 1 2 572 27 1 2 699 32 1 2 826 D 12 7 16 316 15 15 16 405 19 3 8 492 E 17 1 16 433 20 3 4 527 24 610 F 16 5 8 422 20 1 8 511 23 5 8 600 G 14 1 2 368 14 1 2 369 14 1 2 368 H 7 5 16 186 9 13 16 249 12 5 16 313 I 15 381 18 15 16 481 21 7 16 545 F K J GAS LINE ACCESS C D E R I A H B G O N P Q ELECTRICAL ACCESS L M MODEL DIMENSIONS Location 25 in 30 ...

Page 9: ...BARRIER FRONTS CLEAN SCREEN A B C D E F G TRILLIANT25IN CSFI25 in 27 3 8 15 1 8 3 1 2 31 20 19 1 2 1 2 mm 695 384 89 787 508 495 13 TRILLIANT30IN CSFI30 in 32 3 8 18 5 8 3 1 8 36 23 1 2 23 1 2 mm 822 473 79 914 597 584 13 TRILLIANT35IN CSFI35 in 37 3 8 22 1 8 3 1 8 41 27 26 1 2 1 2 mm 949 562 79 1041 686 673 13 NOTICE 1 2 inch gap must be maintained or components will overheat ...

Page 10: ... 1 4 36 23 1 2 23 1 2 mm 813 386 83 914 597 584 13 TRILLIANT35IN FA TRI35 in 37 19 3 16 3 1 4 41 27 26 1 2 1 2 mm 940 487 83 1041 686 673 13 F D A B C G E NOTICE 1 2 inch gap must be maintained or components will overheat IMPORTANT This fireplace requires an installed decorative barrier front to prevent direct contact with the hot viewing glass DO NOT operate the fireplace with the barrier removed...

Page 11: ...N ARCH A B C D E F G TRILLIANT25IN TA TRI25 in 27 5 16 12 1 16 3 1 4 31 20 19 1 2 1 2 mm 694 306 83 787 508 495 13 TRILLIANT30IN TA TRI30 in 32 5 16 15 9 16 3 1 4 36 23 1 2 23 1 2 mm 821 395 83 914 597 584 13 TRILLIANT35IN TA TRI35 in 33 9 16 18 13 16 3 1 4 41 27 26 1 2 1 2 mm 852 478 83 1041 686 673 13 F D A B C G E NOTICE 1 2 inch gap must be maintained or components will overheat ...

Page 12: ...ISSION FULL VIEW A B C D E F G TRILLIANT25IN MFV TRI25 in 26 1 4 14 1 2 3 31 1 4 20 19 1 2 1 2 mm 667 368 76 794 508 495 13 TRILLIANT30IN MFV TRI30 in 31 1 4 18 3 36 1 4 23 1 2 23 1 2 mm 794 457 76 921 597 584 13 TRILLIANT35IN MFV TRI35 in 36 1 4 21 1 2 3 41 1 4 27 26 1 2 1 2 mm 921 546 76 1048 686 673 13 F D A B C G E NOTICE 1 2 inch gap must be maintained or components will overheat ...

Page 13: ...IT A B C D E F G TRILLIANT25IN INFIT 25 in 22 5 8 12 9 16 1 7 8 25 5 8 17 16 1 2 1 2 mm 575 319 48 651 432 420 13 TRILLIANT30IN INFIT 30 in 27 5 8 16 1 16 1 7 8 30 5 8 20 1 2 20 1 2 mm 702 408 48 778 521 508 13 TRILLIANT35IN INFIT 35 in 32 5 8 19 9 16 1 7 8 35 5 8 24 23 1 2 1 2 mm 829 497 48 905 610 597 13 F D A B C G E NOTICE 1 2 inch gap must be maintained or components will overheat ...

Page 14: ...outer wrap a 1 4 inch airspace MUST be provided between the insert and the floor of the outer wrap Use the leveling legs to raise the insert a minimum of 1 4 inch The original fireplace may never be returned to solid fuel in this condition The sidewalls and top structure of the firebox may not be altered with the exception of removable baffles and dampers 1 2 in NOTICE 1 2 inch gap must be maintai...

Page 15: ...Note If exhaust collar on insert and fireplace damper do not line up add 4 inches 102 mm to minimum fireplace height for bends in vent pipe Custom Surrounds Custom surrounds are available See your dealer for information Standard surrounds are 3 4 inches deep Custom surrounds are available up to 3 inches deep A 3 inch deep surround would reduce the unit opening depth E by 2 1 4 inches 3 in 3 4 in 2...

Page 16: ...nd or finishing materials must never overhang into the glass opening Observe all clearances when applying combustible materials Maximum depth of wall extension is 12 inches This may be limited by the flex pipe s ability to connect to the starting collar Covering combustible materials with non combustible materials does not qualify material as non combustible WARNING Risk of Fire DO NOT apply combu...

Page 17: ...crack does emerge adjacent to the fireplace it can be perma nently repaired by filling it with a paintable latex caulk followed by repainting Some movement of the screws used to secure the non combustible board to the appliance surround framing is expected If a blemish begins to show over a screw head sand the surface to remove the blemish and repaint Wall Extension Wall extension must be sealed t...

Page 18: ...ING 1 4 in Gap A C L SEE TABLE 1 or 2 18 in 12 in 12 in 6 in 6 in 4 in 2 in Figure 3 16 Minimum Vertical and Maximum Horizontal Dimensions Non Combustible Mantels or Wall Projections Non Combustible 1 4 in gap SURROUND OPENING 6 in 12 in 12 in B SEE TABLE 1 or 2 Note Measurement is taken from top of the surround opening Unit Size Surround Model A B 25 in MI25 3523 17 15 16 in 6 1 16 in MI25 3726 1...

Page 19: ...nt must be maintained See Figure 3 18 Aminimum 1 4 inch gap from the bottom of the appliance to the metal floor of the solid fuel firebox is REQUIRED See side view in Figure 3 21 Combustible flooring underneath the appliance is acceptable with a 1 4 inch gap See Figure 3 21 FLAME SENSE IGNITER TO POWER CORD 110 120 VAC FAN 110 120 VAC RF MODULE 6V TRANSFORMER PLUG I S 6 PIN IFT RC400 REMOTE CONTRO...

Page 20: ...recommended to provide a minimum of 24 inches of clearance in front of the appliance to the vinyl floor ing OR the bottom of the appliance should be raised a minimum of 24 inches off of the floor to allow the vinyl flooring to be installed up to the wall NOTICE Clearances that do not meet the minimum guidelines could result in damage or buckling to the vinyl flooring and is done at the installer s...

Page 21: ...ection 7 It is recommended that extra length of gas line be installed within the existing wood burner or masonry fireplace to allow removal of the insert for future servicing needs D Fireplace Conversion Notice The fireplace conversion notice is included in the appliance manual bag Permanently attach the label with the follow ing warning to the inside lower back of the fireplace firebox into which...

Page 22: ... 10 ft Maximum Vertical Run Length 50 ft CAUTION ALL vent specifications MUST be followed This product is tested and listed to these specifications Appliance performance will suffer if specifications are not followed 5 5 Installing Vent Pipe and Appliance EXHAUST AIR VENT PIPE EXHAUST STARTING COLLAR COLLAR SLIDE PLATE ASSEMBLY EXHAUST STARTING COLLAR INLET AIR STARTING COLLAR COLLAR SLIDE PLATE A...

Page 23: ...h restrictor openings 1 2 FRONT VIEW SHOWS RESTRICTORS IN THE OPEN POSITION AND BENT AT 90º RESTRICTOR DOORS Figure 5 3 Firebox Baffle To open restrictors push the restrictor doors upward The restrictor doors should be bent at a 90 See Figure 5 3 Figure 5 2 Min Max Venting Requirement When 20 25 feet of vertical venting is used vertical restrictors will need to be adjusted See Figure 5 2 and 5 3 O...

Page 24: ...llation INLET AIR VENT PIPE WARNING DO NOT BLOCK THIS PIPE END INLET AIR VENT PIPE EXHAUST AIR VENT PIPE OPTIONAL LINK ZC ADPB FOR USE WITH CLASS A WOODBURNING PIPE LINK DV4 30B LINKSQ DV4 30 Installation Masonry Factory Built Wood Burning Remove 18 inch x 18 inch flashing on cap by removing 3 screws Connect both the LINK ZC ADPB to Class A Pipe and the termination cap to the LINK ZC ADPB with sel...

Page 25: ...is appliance is listed for use with LINK DV systems and components only It is permissible to extend venting above existing chimney within specified maximum ver tical limits using SLP series 6 5 8 inch gas direct vent pipe Connection is made using DV 46DVA GK LINK DV30B LINKSQ DV30 This installation may perform better and allow less cold air in filtration in negative pressure settings LINK DV430B L...

Page 26: ...he exhaust flexible vent pipe to the exhaust starting collar on top of the appliance with three screws See Figure 5 1 For best results in cold climate be sure 3 in flex is flush and tight to the collar slide plate assembly Seal with stove cement or aluminum foil tape Do not use silicone Use 3 screws to attach the section of inlet air vent to the inlet air starting collar on the collar slide plate ...

Page 27: ...either the termination cap inlet air collar OR terminate within chimney DO NOT allow vent to sag below connection point to appliance Install insert without surround attached into existing fireplace while pulling collar slide plate assemby forward Install gas line into hole provided on side See Figure 5 7 Secure collar slide plate assemby to appliance by securing with 8 screw See Figure 5 1 Level t...

Page 28: ...ERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING H minimum may vary depending on regional snowfall Refer to local codes CAUTION Risk of Cuts Abrasions Flying Debris Wear protective gloves and safety glasses during instal lation Sheet metal edges are sharp For insta...

Page 29: ... the spark ignition of the fireplace may cause intermittent non damaging interference during the lighting sequence with a TV plugged into the same circuit It is recommended that the fireplace and TV use different circuits to mitigate the interference potential If interference is occurring on the same circuit the use of surge protectors may help alleviate the interference 6 6 Electrical Information...

Page 30: ...52 2326 130 2326 150 2326 120 2166 302 NG 2166 303 LP GFK 160A WSK 21 W 2201 024 LIGHT WIRE ASSEMBLY 2532 017 2201 150 HALOGEN BULBS X 2 NOT AN OPTION WITH 25 in MODELS 2187 198 BATTERY PACK 2326 142 2532 301 B Wiring Requirements IntelliFire Touch Ignition System Wiring WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance power cord to a switched circuit Incorrect wiring will o...

Page 31: ...gure 6 5 Service install fan Figure 6 2 shows a wiring diagram Reinstall valve plate assembly burner assembly base pan assembly logs and appliance glass and front C Installation Service for Fan REAR COVER PLATE NOTICE Batteries should only be used as a power source in the event of an emergency power outage Batteries should not be used as a primary long term power source Battery polarity must be co...

Page 32: ...TALL HALOGENS OPTION 1 OPTION 2 Figure 6 7 Through Valve Plate Opening Option 2 INSTALL HALOGENS D Installation Service for Halogens On units already installed removal of decorative barrier front and gas insert may be required Option 1 Detach flexible liner from top of unit if insert is installed by removing the collar slide plate screw See Figure 5 1 Remove the five screws on the rear cover plate...

Page 33: ...ssibility Use multi purpose tool to assist with gas shutoff See Figure 7 1 The gas ball valve is in the OFF position from manufacturer WARNING Glass seal plate must be properly installed Risk of elevated component temps and carbon monoxide exposure NOTE Bottom right glass clip on 25 inch models must be removed to gain access to controls OFF POSITION TURN KNOB CLOCKWISE NOTE Use the Multi Purpose T...

Page 34: ...performance requires proper input pressures Gas line sizing requirements will be determined in ANSI Z223 1 National Fuel Gas Code in the USA and CAN CGA B149 in Canada Pressure requirements are C Gas Connection Refer to Reference Section 3 for location of gas line access in appliance The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300 ºF continuous exp...

Page 35: ...ty to determine proper orifice size E Air Shutter Setting Air shutter settings should be adjusted by a qualified ser vice technician at the time of installation The air shutter is set at the factory for minimum vertical vent run Adjust ing air shutter may be desired for longer vent runs See Figure 7 5 NOTICE If sooting occurs provide more air by opening the air shutter Figure 7 5 Air Shutter Air S...

Page 36: ... TOP VIEW MANTEL LEG OR WALL PROJECTIONS SURROUND OPENING 18 in 1 4 in Gap 12 in A 6 in 12 in C L SEE TABLE 1 or 2 Figure 8 2 Minimum Vertical and Maximum Horizontal Dimensions Non Combustible 1 4 in gap SURROUND OPENING 6 in 12 in 12 in B SEE TABLE 1 or 2 Note Measurement is taken from top of the surround opening Unit Size Surround Model A B 25 in MI25 3523 17 15 16 in 6 1 16 in MI25 3726 18 15 1...

Page 37: ...earth Material Flooring hearth material must remain below the bottom of surround Figure 8 5 Flooring Hearth Material All flooring and hearth material must remain below the bottom of the surround See Figure 8 5 Combustible flooring may be located in front of the appliance Exception no vinyl adhesive flooring See Figure 8 6 1 2 inch gap under the bottom of the front must be maintained See Figure 8 4...

Page 38: ... 6 Hearth Combustible Material Exception NO VINYL ADHESIVE FLOORING Figure 8 7 Solid Fuel Floor Clearance SIDE VIEW MINIMUM 1 4 IN REQUIRED COMBUSTIBLE FLOOR UNDERNEATH APPLIANCE Appliance Size Depth X Width Y 25 in 16 in 25 3 4 in 30 in 16 in 30 3 4 in 35 in 16 in 35 3 4 in Vinyl Adhesive Flooring Minimums ...

Page 39: ...s are spring loaded glass latches An example of the glass latch is shown in Figure 9 2 To release glass assembly use the supplied multi purpose tool to pull the two bottom spring loaded latches forward and allow them to retract away from the glass assembly Tilt the bottom of the glass assembly outward until the top latches disengage Replacing Fixed Glass Assembly Tilt the top of the glass assembly...

Page 40: ...n place for shipping C Clean the Appliance Clean vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity D Accessories Install approved accessories per instructions included with accessories Contact your dealer for a list of ap proved accessories WARNING Risk of Fire and Electric Shock Use ONLY Hearth Home Technologies approved optional acces sories with...

Page 41: ...actory may chip or crack if dropped or impacted KIT COMPONENTS Refractory shown in Figure 1 1 Left Refractory 1 Right Refractory 1 Back Refractory 1 Base Refractory Leave this manual with party responsible for use and operation Figure 2 Empty Firebox Figure 1 Refractory Kit Components INSTALLATION 1 Install base refractory See Figure 3 Figure 3 Base Refractory Installed Service Parts If replacemen...

Page 42: ...5 Left Refractory Installed Figure 6 Left Refractory Handbend Tab Figure 7 Right Refractory Handbend Tab Figure 8 Refractory Kit Installed 3 Install left and right refractory bend down tabs to hold in place See Figures 5 6 7 2 Install back refractory See Figure 4 Be sure to hold back refractory in upright position until side panels get installed ...

Page 43: ...e the remaining ember materials for use during appliance servicing The embers provided should be enough for 3 to 5 applications Figure 9 4 Placement of Embers F Ember Rocks Placement Ember rocks shipped in the appliance manual bag If desired ember rocks can be used to reduce the intensity of the accent lighting The heavier the ember rocks is applied the more the intensity of the accent lighting is...

Page 44: ...y Rotate log so the burnout end touches pin A and bark end touches left refractory See Figure 4 CAUTION Risk of Cuts or Abrasions Wear protective gloves and safety glasses during installation Leave this manual with party responsible for use and operation MODEL EXCURSION I TRILLIANT25IN 1 1 A A B B 1 1 2 2 3 3 4 4 5 5 6 6 C C D D E E F F G G A A 7 7 EXCURSION I SRV LOGS LOG ID SRV PART MOLDED LOG 1...

Page 45: ... Figure 7 Log 4 Installed 2 2 LOG 4 Place the left tip of Log 4 against pin B and lay flat on the burner Rotate the log forward until it contacts both pin C and pin E Log will contact all 3 pins See Figure 7 6 6 3 3 F F 4 4 4 4 C C B B E E 3 3 D D LOG 5 Notch on burnout end of Log 5 rests on grate tine bark end rests on notch of Log 1 Slide burnout end of log back until it touches Log 4 See Figure...

Page 46: ... bar Ensure that the cutout section of the log is pushed up against the side of the pilot hood See Figures 14 15 and 16 CUTOUT CUTOUT A A B B Figure 11 Log Identification EXCURSION II TRILLIANT30IN 1 1 2 2 3 3 4 4 5 5 NOTICE To simplify the installation process use Figure 11 to positively identify each individual log before beginning installation 6 6 7 7 C C D D E E F F PILOT HOOD PILOT HOOD PILOT...

Page 47: ... 2 Slide the burnout end of log back until it contacts the back refractory The back of right side of log will contact the right side refractory See Figure 18 Figure 20 Log 5 Installed 5 5 F F A A B B D D LOG 5 Notch on burnout end of Log 5 rests on grate tine bark end rests on notch of Log 1 Slide burnout end of log back until it touches Log 4 See Figue 20 1 1 Figure 16 Log 1 Installed Figure 17 L...

Page 48: ... 23 Log 7 Installed 7 7 4 4 Figure 24 Complete Log Set LOG 6 Place the burnout tip of Log 6 against pin C and position between two rows of burner parts Place the bark end on the flat spot of Log 3 See Figure 21 C C LOG 7 Locate the notch on Log 7 See Figure 22 Place notch over grate tine and burnout end of log on notch of Log 4 See Figure 23 NOTCH NOTCH ...

Page 49: ...III TRILLIANT35IN 1 1 2 2 3 3 4 4 5 5 NOTICE To simplify the installation process use Figure 25 to positively identify each individual log before beginning installation 6 6 7 7 C C D D F F G G PILOT HOOD PILOT HOOD 1 1 1 1 AIR SCOOP AIR SCOOP 8 8 E E PILOT HOOD PILOT HOOD 2 2 F F LOG 2 Place the bottom right end of log 2 against pin F and the left end of the log on the flat spot of log 1 Push the ...

Page 50: ... FLAT SPOT FLAT SPOT Figure 33 Log 5 Installed Figure 34 Log 5 Installed Figure 35 Log 6 Installed 5 5 3 3 6 6 Figure 32 Log 4 Installed 4 4 5 5 3 3 LOG 4 Place the left tip of log 4 against pin A and lay flat on the burner Rotate the log forward until it contacts both pin C and pin E Log will contact all 3 pins See Figure 32 C C LOG 5 The tip of the burnout end of log 5 will contact pin G and the...

Page 51: ...38 935F Figure 37 Log 8 Installed 4 4 Figure 36 Log 7 Installed 7 7 4 4 1 1 LOG 7 Locate the notch on log 7 Place notch over grate tine and burnout end of log in notch of log 4 See Figure 36 8 8 LOG 8 Notch on burnout end of log 8 rests on grate tine bark end rests on notch of log 1 See Figure 37 ...

Page 52: ...fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative barrier front See Figure 9 5 for Reset Switch Detail The Reset Switch included with the surround needs to be wired to the appliance...

Page 53: ...down the fireplace after 9 hours of continuous operation without receiving a command from the remote control If this occurs restart the appliance NOTICE Open windows for air circulation during fire place break in Some people may be sensitive to smoke and odors Smoke detectors may activate L Heat Management Heat Output Heat Output is managed through the RC400 remote con trol that comes standard wit...

Page 54: ...xpands to 30 feet and 4 feet respectively Includes two liners termination cap and flashing Figure 10 1 Direct Vent Flex Liner Kits Figure 10 2 Direct Vent Flex Liner Accessory Kits Direct Vent Flex Liner Accessory Kits See Figure 10 2 LINK ZC ADPB Zero clearance chimney adapter DV 46DVA GK Adapter kit It is permissible to use DV 46DVA GK to connect colinear flex vent to SLP vent pipe to extend the...

Page 55: ... or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if you have questions B Accessories Install approved accessories per instructions included with accessories Contact your dealer for a list of ap proved accessories WARNING Risk of Fire and Electric Shock Use ONLY Hearth Home Technologies approved optional acces sories with ...

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