Majestic MERCURY MERC32VN Page 64 Installation Manual Download

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Majestic • MERC32IN, MERC32IL, MERC32VN, MERC32VL Installation Manual • 2401-980 Rev. C • 11/16

LINK-DV30B

Flex Liner Kit

DV-46DVA-GCL

Coaxial/Colinear Appliance Connector

DVP-2SL

Adapter

COAXIAL to COLINEAR VENTING

Figure 12.10 Coaxial to Colinear Vent Components

Summary of Contents for MERCURY MERC32VN

Page 1: ...plate This appliance is not convertible for use with other gases unless a certified kit is used DANGER HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A...

Page 2: ...ormation A Vent Termination Minimum Clearances 11 B Chimney Diagram 12 C Approved Pipe 13 D Use of Elbows 14 E Measuring Standards 15 F Use of Flex Vent SLP FLEX Series 6 5 8 Inch 15 G Vent Diagrams 1...

Page 3: ...___________________________ Switch wires properly installed ___________________________ Gas Section 9 Pg 46 47 Proper appliance for fuel type ___________________________ Was a conversion performed __...

Page 4: ...Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C shall be considered non combustible materials F Combustible Materials Specification Materials made of or surfaced with wood co...

Page 5: ...vented gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state o...

Page 6: ...lasses Level Reciprocating saw Flat blade screwdriver Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws Caulking material 300 F minimum continuous exposure rating One 1 4...

Page 7: ...ction 5 Figure 3 1 Appliance Dimensions N O P T S R GAS LINE ACCESS K L M Q HEAT ZONE ACCESS A B E C D U F V ELECTRICAL ACCESS G H I J HEAT ZONE ACCESS MERC32 MERC32 Location Inches Millimeters Locati...

Page 8: ...on Manual 2401 980 Rev C 11 16 MERC32 DECORATIVE FRONT See Section 10 for facing and finishing detail Figure 3 3 Decorative Front Dimensions A B C D E F G SRV2401 021 in 29 20 7 8 30 15 16 2 5 8 1 1 2...

Page 9: ...pliance should be located out of traffic and away from furniture and draperies NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn...

Page 10: ...directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clearances to appliance and vent pipe Insulation and other materials must...

Page 11: ...WEST DISCHARGE OPENING 4 4 Termination Location and Vent Information Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to...

Page 12: ...K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 fee...

Page 13: ...LP FLEX 6 5 8 in and SLP FLEX7 7 inch venting systems DO NOT mix pipe fittings or joining methods from differ ent manufacturers SLP FLEX and SLP FLEX7 venting cannot be interchanged SLP FLEX 6 5 8 Inc...

Page 14: ...E F F E C T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36...

Page 15: ...level with no rise Horizontal termination cap should have a 1 4 inch downward slant to allow any moisture in cap to be released F Use of Flex Vent SLP FLEX Series 6 5 8 Inch The flex vent must be sup...

Page 16: ...t Horizontal Termination One Elbow Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow Elbow hea...

Page 17: ...4 1 2 ft 1 4 m 14 ft 4 3 m H1 H2 MAX 14 ft 4 3 m V1 H1 H2 MAX 40 ft 12 2 m See Warning Below Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent...

Page 18: ...H2 H1 V2 V1 V1 Minimum H1 Maximum H1 H2 Maximum V2 V1 V2 Minimum 90 Elbow Only 1 1 2 ft 457 mm 2 ft 610 mm 1 2 ft 152 mm 1 1 2 ft 457 mm 4 ft 1 2 m 1 1 2 ft 457 mm 3 ft 914 mm 6 ft 1 8 m 2 1 2 ft 762...

Page 19: ...he appliance manual bag Note Be sure to rein stall the exhaust baffle after exhaust restrictor installation Exhaust restrictor Exhaust restrictor Exhaust restrictor Instructions 1 Install the exhaust...

Page 20: ...H1 MAX 15 ft 4 6 m No specific restrictions on this value EXCEPT V1 V2 H CANNOT exceed 40 ft 12 2 m V1 V2 H1 H2 MAX 40 ft 12 2 m V1 V2 H1 MAX 40 ft 12 2 m V1 Minimum H1 H2 Maximum V2 V1 V2 Minimum 90...

Page 21: ...mination continued Four 90 Elbows V1 MIN H1 MAX V2 MIN H2 MAX V3 MIN 1 1 2 ft 457 mm 4 ft 1 2 m 4 ft 1 2 m 4 ft 1 2 m 3 1 2 ft 1 1 m V1 V2 V3 H1 H2 Maximum 40 ft 12 2 m Note Use SLP Series components...

Page 22: ...2VL Installation Manual 2401 980 Rev C 11 16 Rear Vent Horizontal Termination Figure 4 15 Figure 4 16 No Elbow One 45 Elbow H1 H1 24 in Max 610 mm H1 9 in 229 mm Maximum Note Use DVP Series components...

Page 23: ...7 ft 2 1 m 5 ft 1 5 m 7 ft 2 1 m 14 ft 4 3 m H1 MAX 7 ft 2 1 m H1 H2 MAX 14 ft 4 3 m V1 H1 H2 MAX 40 ft 12 2 m H1 MAX V1 MIN H2 H3 MAX H1 H2 H3 MAX 1 1 2 ft 457 mm Back to back elbows 1 ft 305 mm 2 1...

Page 24: ...2 ft 1 1 m 2 ft 610 mm 5 1 2 ft 1 7 m 3 ft 914 mm 7 1 2 ft 2 3 m H MAX 7 1 2 ft 2 3 m V1 H1 MAX 40 ft 12 2 m H1 H2 MAX V1 MIN Back to back elbows 1 2 ft 152 mm 2 1 2 ft 762 mm 1 ft 305 mm 4 1 2 ft 1 4...

Page 25: ...H2 MAX H1 H2 MAX V2 V1 V2 Minimum Back to back elbows 1 1 2 ft 457 mm 1 ft 305 mm 2 1 2 ft 762 mm 1 ft 305 mm 3 1 2 ft 1 1 m 3 ft 914 mm 6 1 2 ft 2 0 m 2 ft 610 mm 5 1 2 ft 1 7 m 5 ft 1 5 m 10 1 2 ft...

Page 26: ...n cap WARNING Risk of Fire Coaxial to colinear venting con figuration may only be used in existing non combustible chimney Installation in any other venting application could cause fire Prior to insta...

Page 27: ...n the existing chimney Attach one section of flexible vent pipe to the exhaust TOP VENT REAR VENT WARNING Risk of Fire Explosion or Asphyxiation Do NOT connect this gas appliance to a chimney flue ser...

Page 28: ...heat shield designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in the existing heat shields must be field trimmed If wall thickness is greater than...

Page 29: ...For internal walls A wall shield firestop must be pur chased and installed The opening must be framed on all four sides using the same size framing materials as those used in the wall construction SLP...

Page 30: ...u lation around the vent Insulation must be kept back from the pipe to prevent overheating Figure 5 3 Installing Ceiling Firestop Figure 5 4 Installing the Attic Shield INSTALL ATTIC INSULATION SHIELD...

Page 31: ...he following provisions must be followed 1 The elbow heat shield is not required if combustible materials or combustible chases are installed a mini mum of 6 inches above the top of the elbow See Fig...

Page 32: ...ing component in the vent system 90 elbows may be installed and rotated to any point around the preceding component s vertical axis If an elbow does not end up in a locked position with the preceding...

Page 33: ...tion of vent pipe make sure to use the fiberglass gasket to seal between the first vent component and the outer fireplace wrap Use 2 self tapping screws to secure the gasket to the outer wrap Note Onc...

Page 34: ...neric Fireplace Shown Cut the metal retaining band and fold the sides out Figure 6 14 Generic Fireplace Shown Fold the center parts of the retaining band out and use to remove the seal cap Figure 6 15...

Page 35: ...him the appliance as necessary It is acceptable to use wood shims underneath the appliance Secure the appliance to the framing by using nails or screws through the nailing tabs Secure the appliance to...

Page 36: ...the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Us...

Page 37: ...is recom mended that the tape seam is positioned on the bottom side of the vent pipe Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in t...

Page 38: ...supported every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m H...

Page 39: ...ST DISCHARGE OPENING Figure 7 14 insert Bolt into Brackets Figure 7 14 insert Bolt into Brackets NOTICE Failure to properly caulk the roof flashing and pipe seams could permit entry of water Caulk the...

Page 40: ...mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 16 If the wall thickness do...

Page 41: ...ropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation...

Page 42: ...vicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing WARNING Risk of Shock Replace damaged wire with type 105 C rated wire Wire must have hi...

Page 43: ...d not be placed in the battery pack while using the transformer Remove batteries before using the transformer and unplug the transformer before installing the batteries Battery polarity must be correc...

Page 44: ...RY PACK ORANGE TO BROWN TO BROWN GREEN VALVE GROUND TO FIREPLACE CHASSIS WHITE ORANGE IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR HOT NEUTRAL I S Figure 8 4 Intellifire Ignition Wiring Diagram wi...

Page 45: ...connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown Add a 1 4 in ins...

Page 46: ...ing shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure may...

Page 47: ...lified in staller at the time of installation The air shutter is set at the factory for minimum vertical vent run Adjust air shut ter for longer vertical runs NOTICE If sooting occurs provide more air...

Page 48: ...all minimum clearances to combustibles as specified in this manual Overlapping materials could ignite and will interfere with proper operation of doors and louvers Figure 10 1 Non combustible Facing...

Page 49: ...Dimension B on Appliance Dimension Diagram Figure 3 1 Note Clearance from opening to perpendicular wall 5 3 8 IN MINIMUM 3 IN MINIMUM Note Clearance from opening to perpendicular wall UNLIMITED FIREPL...

Page 50: ...ombustible Zone Above Appliance 3 1 2 IN MIN 12 IN MINIMUM WITH ELBOW HEAT SHIELD INSTALLED 15 INCH MINIMUM WITHOUT ELBOW HEAT SHIELD INSTALLED SLP90 ELBOW C Decorative Front Dimensions for Finish ing...

Page 51: ...e is fired WARNING Risk of Fire Close the ball valve before in stalling the splatter guard to prevent accidental lighting Remove the splatter guard before lighting the appliance A Fixed Glass Assembly...

Page 52: ...4 4 3 3 Figure 3 shows the points used for correct log placement Bend the tab on the basepan upward to a 90 degree angle as shown The two shoulder screws will be used in placement of Log 1 and Log 3 L...

Page 53: ...igure 8 Log 4 SRV2218 706 Place the log into the flat spots on Log 1 and Log 3 See Figure 9 and note that the barked side is on the right Position the back end so that it touches the back of the appli...

Page 54: ...overed Place the dime size ember pieces near the port holes in the burner top see Figure 11 2 Failure to follow this pro cedure will likely cause lighting and sooting problems Save the remaining ember...

Page 55: ...operate the fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one 1 Remove decorative front by lift...

Page 56: ...1 in 25 mm 12 in 305 mm 14 in 356 mm 1 in 25 mm 8 in 203 mm 6 in 152 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP DVP HVS Vent Support DVP WS Wall Shield Firestop DVP FS Ceiling Firesto...

Page 57: ...of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If...

Page 58: ...337 mm RF12M Roof Flashing Multi pak Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK...

Page 59: ...ind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184...

Page 60: ...P HRC ZC SS HORIZONTAL TERMINATION CAP Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow WARNI...

Page 61: ...610 SLP FLEX 3 36 914 SLP FLEX 5 60 1524 SLP FLEX 10 120 3048 8 3 4 in 222 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 6 in 152 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 9 7 8 in 251 mm 6 1 2 in 165 mm 9 1 4 in 235...

Page 62: ...m to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield...

Page 63: ...al Termination Kit 14 in 356 mm 14 1 16 in 357 mm 7 1 2 in 192 mm 10 3 4 in 273 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLP TVHW Vertical Termination Cap DV...

Page 64: ...MERC32VN MERC32VL Installation Manual 2401 980 Rev C 11 16 LINK DV30B Flex Liner Kit DV 46DVA GCL Coaxial Colinear Appliance Connector DVP 2SL Adapter COAXIAL to COLINEAR VENTING Figure 12 10 Coaxial...

Page 65: ...e Keep remote controls out of reach of children See your dealer if you have questions Printed in U S A Copyright 2016 RHEOSTAT SWITCH TEMPERATURE SENSOR Figure 12 11 Fan Wiring with Rheostat BLUE VARI...

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