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Majestic 33LDVR, Installation Instructions And Homeowner'S Manual, Page: 2 / 48

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Majestic 33LDVR Installation Instructions And Homeowner'S Manual Download Page 2

LDVR Series Direct Vent Gas Fireplace

10007317

PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.

Thank you and congratulations on your purchase of an Vermont Castings Group fireplace.

IMPORTANT:  Read all instructions and warnings carefully before starting installation.  

Failure to follow these instructions fully may result in a possible fire hazard and will void the warranty.

Table of Contents

 

Installation & 

 

General Information, Cautions, Warning .......................................................................3

 

Operating Instructions 

Requirements for the Commonwealth of Massachusetts..............................................4

 

 

Fireplace Dimensions ....................................................................................................5

 

 

Locating Your Fireplace.................................................................................................6

 

 

Clearance to Combustibles ...........................................................................................6

 

 

Mantels ..........................................................................................................................6

 

 

Hearth ...........................................................................................................................7

 

 

Framing and Finishing...................................................................................................7

 

 

Final Finishing ...............................................................................................................7

 

 

Gas Specifications ........................................................................................................7

 

 

Air Shutter Adjustment ..................................................................................................7

 

 

Gas Inlet and Manifold Pressures .................................................................................7

 

 

High Elevations .............................................................................................................8

 

 

Gas Line Installation......................................................................................................8

 

 

Remote ON/OFF Switch ...............................................................................................8

 

 

Alternate Switch Location..............................................................................................8

 

 

EB-1 Electrical Box .......................................................................................................9

 

 

Electronic Gas Control Valve ........................................................................................9

 

 

Wiring Diagrams ..........................................................................................................10

 

General  

General Venting ..........................................................................................................11

 

Venting Information

 

General Venting Information-Termination Location .....................................................1

 

 

General Information Assembling Vent Pipes ...............................................................13

 

 

How to Use the Vent Graph ........................................................................................14

 

 

Rear Wall Venting Applications & Installation ..............................................................14

 

 

Vertical Sidewall Applications & Installation ................................................................16

 

 

Below Grade Installation .............................................................................................19

 

 

Vertical Through-the-Roof Applications & Installation .................................................0

 

 

Venting Components ...................................................................................................3

 

Operating Instructions

  Glass Information ........................................................................................................4

 

 

Louvre Removal ..........................................................................................................4

 

 

Window Frame Assembly Removal ............................................................................4

 

 

Glass Cleaning ............................................................................................................4

 

 

Installation of Logs, Lava Rock & Ember Material ......................................................5

 

 

Flame & Temperature Adjustment ...............................................................................7

 

 

Flame Characteristics .................................................................................................7

 

 

Lighting and Operating Instructions (SIT80 Valve) ....................................................9

 

 

Lighting and Operating Instructions (SIT8 Valve) ....................................................30

 

 

Lighting and Operating Instructions (AF4000 Valve) ...................................................31

 

 

Troubleshooting (SIT80 Valve) ..................................................................................3

 

 

Troubleshooting (SIT8 Valve) ..................................................................................33

 

 

Troubleshooting (AF4000 Valve) .................................................................................34

 

 

Gas Control System Error Codes (AF4000 Valve) ......................................................36

 

 

Fuel Conversion Instructions.......................................................................................37

 

Maintenance

 

Cleaning the Standing Pilot Control System ...............................................................39

 

Replacement Parts 

  

 ....................................................................................................................................40

 

Optional Accessories

 

Fan Kits .......................................................................................................................43

 

 

Ceramic Refractory Lining ...........................................................................................44

 

 

Remote Controls .........................................................................................................44

 

 

Trim Kits ......................................................................................................................45

 

 

Screen Door Kits .........................................................................................................45

 

 

Filigree Louvre Kits .....................................................................................................45

 

Warranty

  

 ....................................................................................................................................47

 

Energuide

  

 ....................................................................................................................................48

Summary of Contents for 33LDVR

Page 1: ...from your neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the fire department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE...

Page 2: ...enting 11 Venting Information General Venting Information Termination Location 12 General Information Assembling Vent Pipes 13 How to Use the Vent Graph 14 Rear Wall Venting Applications Installation...

Page 3: ...mbustion air to operate properly 13 This fireplace must not be connected to a chimney flue serving a separate solid fuel burning fireplace 14 When the fireplace is not in use it is recommended that th...

Page 4: ...exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no lessthanone half 1 2 inchinsize GASVENTDIRECTLY BELOW KEEP CLEAR OF ALL...

Page 5: ...E 24 632 mm 24 610 mm 27 686 mm 31 788 mm F 11 292 mm 16 406 mm 16 406 mm 16 406 mm G 14 362 mm 18 476 mm 18 476 mm 18 476 mm H 19 501 mm 24 616 mm 24 616 mm 27 686 mm I 23 590 mm 27 705 mm 27 705 mm...

Page 6: ...nd 3b and the following Mantel Charts The fitting of a bay window trim kit does not effect the distances and reference points referred to in the diagram and chart Noncombustible mantels and legs may b...

Page 7: ...ges out 90 on both sides of the fireplace Slide the fireplace into the framed opening until the flanges contact the front surfaces of the fram ing Level the unit and secure it firmly in place FP1544 n...

Page 8: ...e gas control is equipped with a captured screw type pressure test point therefore it is not necessary to provide a 1 8 test point up stream of the control When using copper or flex connector use only...

Page 9: ...line to the brass screw polarized of the socket assembly 6 Connect the white wire of the power line to the chrome screw of the socket assembly 7 Connect the ground wire of the supply line to the green...

Page 10: ...e with Synetek electronic control wiring diagram FP1571 Pilot Main AF 4000 White or Green Green or White Orange or White Main Module Black Gnd Brown Brown Black Red SWI SWI Extension Harness FP1866 wi...

Page 11: ...24 610 mm General Venting There must not be any obstruction such as bushes garden sheds fences decks or utility buildings within 24 610 mm from the front of the termination hood Donotlocatetermination...

Page 12: ...let 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion air inlet to any Btuh 3kW 12 30cm for 10 000 Btuh 3kW 9...

Page 13: ...igh Temperature Sealant Hose Clamp FP1471 Fig 13 Apply high temperature sealant to 4 and 7 pipes Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustib...

Page 14: ...s 20 508mm Fig 16 Only one 45 elbow is allowed in these installations Minimum clearances between vent pipe and combus tible materials are as follows Top 2 51 mm Sides 1 25 mm Bottom 1 25 mm Horizontal...

Page 15: ...0mm 10 264mm Fireplace Hearth Framing Detail Opening for Noncombustible Wall 7 190mm VO584 100 Fig 17 Locate vent opening on wall ZCS101 Zero Clearance Sleeve 3 11 99 djt Max Length 12 305mm 8 Screws...

Page 16: ...iding It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length The horizontal vent run refers to the total length of vent pipe from the f...

Page 17: ...han 17 5 2 m The maximum number of 45 elbows permitted per side wall installation is six 6 These elbows can be installed in either the vertical or horizontal run For each 45 elbow installed in the hor...

Page 18: ...for combustible walls STEP 3 Attach the appropriate venting component s to the in ner and outer flue collars of the fireplace using three 3 screws Fig 29 Follow with the installation of the inner and...

Page 19: ...allations When it is not possible to meet the required vent terminal clearances of 12 305 mm above grade level a snorkel vent kit 7TDVSNORK is required It allows installation depth of down to 7 178 mm...

Page 20: ...n approved for 1 Vertical installations up to 40 12 m in height Up to 10 3 m horizontal vent run can be installed within the vent system using a maximum of three 90 elbows Vertical Through the Roof Ap...

Page 21: ...and seal around the pipe 10 Add additional vent lengths for proper height Fig 40 11 Install vertical vent termination CFM100 Firestop Vertical 09 20 00 11 11 Joist Joist Firestop Spacer Nails 4 Upper...

Page 22: ...Up Installation 1 26 00 djt 40 12 m Storm Collar Roof Flash ing Vent Termination Roof 2 Min Roof Support Attic Insulation Shield Attic Insulation Joists Joists FP1022 Fig 39 Typical straight up insta...

Page 23: ...mination Kit Starter Kit Model 7TDVSKV Vertical Venting for 7TDVSKV A order 1 12 to 6 12 roof pitch for 7TDVSKV B order 7 12 to 12 12 roof pitch for 7TDVSKV F order flat roof Starter Kit for Below Gra...

Page 24: ...eaner within the first few weeks of operation Aftertheinitialcleaningprocesstheglassshouldbecleaned twoorthreetimesduringeachoperatingseasondepending on the environment in the house The use of any non...

Page 25: ...8 33LDVR 1 Place rear log left A41 on rear bracket ensure the notch on the left end locates against the bend up on the left side of rear bracket 2 Place rear log right A42 on rear bracket ensure the n...

Page 26: ...on the burner housing as sembly 36LDVR 1 Place rear log B158 on rear bracket ensure log is seated properly to the bracket and located to the two pins so it will not move from side to side and is firml...

Page 27: ...g using the hole locator under the log and on top of front right log 8 Scatter lava rock material round the firebox base Do not place any of the lava rock material on the burner housing assembly RN RP...

Page 28: ...es Direct Vent Gas Fireplace 10007317 LG384 33LDV log flames 1 05 Glowing Embers LG384 33LDVR 6 LOG FLAMES Glowing Embers LG482 36LDVR 6 OG FLAMES Glowing Embers LG415 39LDVR Glowing Embers LG435 43LD...

Page 29: ...area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any fireplace Do not touch any electri...

Page 30: ...repair it call a qualified service technician Force or attempting repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified se...

Page 31: ...you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury and loss of life Lighting Instructions Turning Off the Gas to the Appliance FP297A I...

Page 32: ...t supplied must be used to conduct this test 3 Pilot burning no gas to A Wall switch or wires Check wall switch and wires for proper connections main burner defective Jumper wire accross terminals at...

Page 33: ...Continuously Monitored Heating Cycle Complete LED OFF NO YES NO NO YES Abnormal Operation 5 sec Inter Trial Delay LED Steady Flash Lockout Flame detected out of sequence Reset by interrupting ON OFF s...

Page 34: ...ROUND wire is securely connected to an appropriate metal portion of the valve or pilot assembly A proper ground is essential to spark igniter operation Make certain the pilot flame is in contact with...

Page 35: ...lot Off On Switch Remote Off Switch Adjustment S Pilot Connection I Pilot Connection FP1762 Figure 50 AF4000 MOD Module Right Side 0 F MODULE END 6 Volt DC Adapter Power Connection 8 Pin IPI Connectio...

Page 36: ...the fireplace Ensure there is no blockage in the pilot line Sensor Safety Protection for Flame Sensor Error Code 4 beeps every one second Description of Fault Warn users the pilot flame sensor detects...

Page 37: ...IT regulator conversion 10 03 OF F P I L O T O FC107 SIT820 valve conversion 10 03 A B C OF F P I L O T O FC107 108 T 6 REAR BRACKET Natural Gas Log Locator Pin Propane Gas Log Locator Pin KT615 Fig 5...

Page 38: ...checked for leaks and the gas supply has been bled 2 After bleeding the gas line and checking for leaks with a soap solution replace the window frame assembly Fire up the unit check for flame impinge...

Page 39: ...lve Maintenance Most of these components may require only an occasional checkup and cleaning and some may require adjustment If repair is necessary it should be performed by a qualified technician 1 T...

Page 40: ...iscontinue colors and products at any time without notice 33 36 39 43LDVR HI LO 22 21 19a b 18a b 41 17 30 33LDVR 1 1a 1b 1c 1d 1e 1f 1a 36LDVR 1 1g 1h 1i 2 3 6a b 8 7a b 9 11 12 13 14 15 16 20 23 24...

Page 41: ...Pilot Hood 10002385 10002385 10002385 10002385 10 Manifold Tubing w Fittings 57318 57318 57318 57318 11 Thermocouple RN RP 53373 53373 53373 53373 12 Thermopile RN RP 51827 51827 51827 51827 13 Elect...

Page 42: ...n 10008615 10008615 10008615 10008615 43 Clip Pin Hitch 10008616 10008616 10008616 10008616 44 Main Module IN 20011895 20011895 20011895 n a 45 AC Adaptor IN 20011900 20011900 20011900 n a 46 24 Wire...

Page 43: ...rates a heat sensor in the circuit Specifications 115 Volt 60Hz 56 Watts Maintenance The fan itself does not require regular maintenance however periodic cleaning of the fan and the surrounding area i...

Page 44: ...24 fan wiring Takecarewhenhandlingtherefractorypanels as they are fragile until held in place and supported Installation Refer to Figures 58 59 1 Remove the front window frame assembly 2 Remove the lo...

Page 45: ...33LDVR 33DVMTKB Black Adjustable Medium Trim Kit Appliance Model Trim Kit 36LDVR ADVMTKP Polished Brass 36LDVR ADVMTKS Pewter 36LDVR ADVMTKB Black 39LDVR ADVMTKP Polished Brass 39LDVR ADVMTKS Pewter 3...

Page 46: ...46 LDVR Series Direct Vent Gas Fireplace 10007317...

Page 47: ...he installation instructions The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and doe...

Page 48: ...7 5 81 82 58 36LDVRRP 57 5 82 83 58 36LDVREN 63 6 81 82 58 36LDVREP 63 6 82 83 58 36LDVRIN 63 6 81 82 58 36LDVRIP 63 6 82 83 58 39LDVRRN 50 2 76 79 63 39LDVRRP 50 2 79 80 63 39LDVREN 54 2 78 79 63 39L...

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