Majestic 33BDVT Installation Instructions & Homeowner'S Manual Download Page 26

33/36/39/43 BDVT 

-26- 

10002555/0

Vermont Castings, Majestic Products.

TROUBLE SHOOTING  THE GAS CONTROL SYSTEM

SIT NOVA 820 MILLIVOLT VALVE

Note:  Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position.

WARNING:  BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.

          SYMPTOM                      POSSIBLE CAUSES                                    CORRECTIVE ACTION

1.   Spark ignitor will not light     A. Defective or misaligned                     Using a match, light pilot.  If pilot lights, turn off pilot and 

                                                           electrode at pilot.                                push the red button again.  If pilot will not light - check gap 

                                                                                                                at electrode and pilot-should be 1/8" to have a strong spark.

                                                      B.  Defective ignitor (Push Button)         Push Piezo Ignitor Button.  Check for spark at electrode and 

                                                                                                                pilot.  If no spark to pilot, and electrode wire is properly 

                                                                                                                       connected, replace ignitor.
2.   Pilot will not stay lit after       A.  Defective pilot generator                   1. Check pilot ame.  Must impinge on thermocouple/

      carefully following lighting        (thermocouple), remote wall                 thermopile.  Note: this pilot burner assembly utilizes both-

instructions.                                 switch.                                                   a thermocouple and a thermopile.  The thermocouple

                                                                                                                          operates the main valve operation (On and Off). Clean 

                                                                                                                   and or adjust pilot for maximum ame impingement on

                                                                                                                          thermopile and thermocouple.
                                                      B. Defective automatic valve                  Turn valve knob to "Pilot".  Maintain ow to pilot;  mil

                                                                                                                liv olt meter should read greater than 10 mV.  If the reading 

                                                                                                                is okay and the pilot does not stay on, replace the gas

                                                                                                                       valve.  Note:  An interrupter block (not supplied) must be 

                                                                                                                       used to conduct this test.
3.   Pilot burning, no gas to          A. Wall switch or wires defective            Check wall switch and wires for proper connections.

main burner                                                                                             Jumper wire across terminals at wall switch, if burner  

                                                                                                                comes on, replace defective wall switch. If okay, jumper 

                                                                                                                wires across wall switch wires at valve, if burner comes 

                                                                                                                on, wires are faulty or connections are bad.

                                                      B. Thermopile may not be                       1. Be sure wire connections from thermopile at gas valve

                                                           generating sufcient                              terminals are tight and thermopile is fully inserted into pilot

                                                           millivoltage.                                          bracket.
                                                                                                                       2. One of the wall switch wires may be grounded. Remove

                                                                                                                          wall switch wires from valve terminals if pilot now stays 

                                                                                                                   lit, trace wall switch wiring for ground. May be grounded 

                                                                                                                   to replace or gas supply.

                                                                                                                       3. Check thermopile with millivolt meter. Take reading at

                                                                                                                          thermopile terminals of gas valve. Should read 250-300 

                                                                                                                   millivolts (minimum 150) while holding valve knob de-

                                                                                                                   pressed in pilot position and wall switch "Off".  Replace 

                                                                                                                   faulty thermopile if reading is below specied minimum

                                                      C. Plugged burner orice.                           Check burner orices for debris and remove.
                                                      D. Defective automatic valve                  Turn valve knob to "On", place wall switch to "On" millivolt 

                                                           operator.                                             meter should read greater than 100 mV.  If the reading is

                                                                                                                       okay and the burner does not come on, replace the gas 

                                                                                                                       valve.
4.   Frequent pilot outage             A. Pilot ame may be too low                Clean and/or adjust pilot ame for maximum ame 

      problem.                                      or blowing (high) causing the            impingement on thermopile and thermocouple.

                                                           pilot safety to drop out.

                                                      B. Possible blockage of the vent             Check the vent terminal for blockage (recycling the ue gases)

                                                           terminal.

Summary of Contents for 33BDVT

Page 1: ...ediately call yourgas supplier from your neighbours phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the re department WARNING IF THE INFORMATION IN THIS MANUAL I...

Page 2: ...lation 7 Remote Switch Installation 7 Electronic Gas Valve wiring instructions 8 EB 1 electrical Box Connection 8 Converting the Appliance Between Gas Types 9 Venting Installation Instructions General...

Page 3: ...ace 9 Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this replace 10 The ow of combustion and ventilation air must not be obstructed in any way 11 When the r...

Page 4: ...25 946 mm 37 25 1016 mm 40 H 152 mm 6 181 mm 7 13 190 mm 7 5 178 mm 7 I 149 mm 5 87 171 mm 6 75 159 mm 6 25 140 mm 5 5 J 200 mm 7 87 254 mm 10 213 mm 8 38 210 mm 8 25 K 297 mm 11 343 mm 13 5 318 mm 12...

Page 5: ...ss A 10 254 mm 10 254 mm B 8 203 mm 8 203 mm C 6 152 mm 6 152 mm D 4 101 mm 4 101 mm E 2 51 mm 2 51 mm HEARTH A Hearth is not mandatory but it is recommended for aesthetic purpose We recommend a non c...

Page 6: ...IONS Max Min Input Input Model Fuel Gas Control BTU h BTU h 33BDVTRN Nat Millivolt 15 000 10 500 33BDVTRP Prop Millivolt 15 000 11 250 33BDVTEN Nat 24V Hi Lo 15 000 10 500 33BDVTEP Prop 24V Hi Lo 15 0...

Page 7: ...est point therefore it is not necessary to provide a 1 8 test point up stream of the control When using copper or ex connectors use only approved t tings Always provide a union when using black iron p...

Page 8: ...er line to the chrome screw of the socket assembly 7 Connect the ground wire of the supply line to the green screw of the socket assembly 8 Re t the socket assembly back into the electrical box and re...

Page 9: ...th the new ori ce supplied in the kit Re t the pilot hood assembly Do not over tighten the pilot hood The hood must return to its original alignment Take care not to damage the thermocouple thermopile...

Page 10: ...king for leaks with a soap solution replace the front glass Fire up the unit check for ame impingement on the logs adjusting them if necessary Check the manifold and supply pressures against the appli...

Page 11: ...ply inlet to building or the combustion air inlet to any other replace 12 inches 305mm minimum K clearance to a mechanical air supply inlet 72 inches 1828mm minimum L clearance above paved side walk o...

Page 12: ...le 2 50mm A Balcony with no side wall G Combustible Non Combustible 12 305mm G Balcony with perpendicular side wall H 24 610mm J 20 508mm H J B Recessed Location C Maximum depth of 48 1219mm for reces...

Page 13: ...efore joining elbows and pipes apply a bead of high tempera ture sealant to the crimped end of the elbow or pipe Join the pipes using a 2 50 mm overlap and secure the joints with three sheet metal scr...

Page 14: ...t 2 3 m PIPE STRAPS EVERY 3 ft 914mm PIPE STRAPS EVERY 3 ft 914mm If a 90 elbow is tted directly onto the replace ange the maximum horizontal vent run before the termination or a vertical rise is 36 9...

Page 15: ...h to restop with 8 sheet metal screws supplied Install restop assembly Fig 25 Zero clearance sleeve is only required for combustible walls 8 SCREWS 2 ADJUSTABLE ZERO CLEARANCE SLEEVE ADJUSTABLE ZERO C...

Page 16: ...elled and properly positioned BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12 305mm above grade level a snorkel vent kit is recommended It allows...

Page 17: ...ill be necessary to extend the vent pipes out as far as the protruding wall face Fig 31 FOUNDATION RECESS SNORKEL SCREWS WALL SCREWS SHEET METAL Watertight seal around the vent pipe VERTICAL THROUGH T...

Page 18: ...ation Fitting The Restrictor Plate 1 Remove the window glass frame assembly 2 Locate the rebox baf e assembly in the top rear area of the rebox Fig 34 3 Remove the four 4 nuts along the front edge and...

Page 19: ...ort Fig 38 and roof ashing making sure upper ange of ashing is below the shingles Fig 39 8 Install appropriate pipe sections until the venting is above the ashing See Fig 39 Typical ceiling support ap...

Page 20: ...th lemon oil Do not use water or household cleaners on any brass components LOUVRE REMOVAL The top louvre panel is removed by lifting the panel vertically and pulling it away from the appliance Fig 41...

Page 21: ...housing and place the log in position 6 Place the left top log in position by aligning the hole on the underside of the log with the lug on the top face of the rear log The front end of the log rests...

Page 22: ...rn clockwise to increase flame height Honeywell Valve Turn counterclockwise to increase flame height Turn clockwise to decrease flame height SIT 820 Valve FLAME CHARACTERISTICS It is important to peri...

Page 23: ...smell gas go to the next step 7 Remove glass door before lighting pilot See Glass Frame Removal in manual 8 Visibly locate pilot by the main burner 9 Turn knob on gas control counter clockwise to PIL...

Page 24: ...uali ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water FOR YOUR SAFETY READ THE FOLLOWING WARNINGS BEFORE LIGH...

Page 25: ...325mV ADJUST PILOT FLAME HEIGHT ALL WIRING CONNECTIONS REPLACE THERMOPILE THERMOCOUPLE NEEDS A MINIMUM OF 14mV DEFECTIVE VALVE TURN TO PILOT METER SHOULD READ GREATER THAN 100 mV IF NOT REPLACE PILOT...

Page 26: ...pter block not supplied must be used to conduct this test 3 Pilot burning no gas to A Wall switch or wires defective Check wall switch and wires for proper connections main burner Jumper wire across t...

Page 27: ...MPLETE LED OFF 5 Sec Inter Trial Delay LOCKOUT LED STEADY FLASH Reset by interrupting On Off switch or Power for 10 seconds LOCKOUT LED 2 FLASHES Reset by interrupting On Off switch or Power for 10 se...

Page 28: ...VALVES ARE OPEN SUPPLY TUBING AND PRESSURES ARE GOOD AND PILOT BURNER ORIFICE IS NOT BLOCKED CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND PILOT OPERATOR ON GAS CONTROL CHECK FOR 24VAC ACROSS PV MVP...

Page 29: ...y SIT EP 10000671 10000671 10000671 5a Pilot assembly SIT Top Convertible RN 10002264 5b Pilot assembly SIT Top convertible RP 10002265 6a Pilot assembly SIT Top convertible EN 10002387 6b Pilot assem...

Page 30: ...ion 51865 51865 51865 51865 Fan temperature sensor FK24 option 51704 51704 51704 51704 Fan speed control FK24 option 51738 51738 51738 51738 Knob fan speed control FK24 option 51882 51882 51882 51882...

Page 31: ...ICTORIAL L O H I PILOT ADJ P I L O T ON OFF HI LO 33BDVT 36BDVT 39BDVT 43BDVT 1a 1b 1c 1d 1e 1a 1b 1c 1d 1e 1a 1b 1c 1d 1e 1a 1b 1c 1d 1e 2a b 22 21 17a b 18a b 16a b 15 20 14 24 28 19 11 9 13 10 8 11...

Page 32: ...he circu lation of the heating air The FK12 Fan Assembly is a xed speed fan system and does not allow for variable speed control It does not use the speed control unit or the heat sensor used in the F...

Page 33: ...e the rear refractory panel in place Locate the lower edge of the panel in the ledge formed by the top of the rear log support bracket 7 Slide the side refractory panels into place to hold the rear pa...

Page 34: ...with the kit 5 Place the 2 pieces of ceramic refractory along the base of the bay window Fig 59 6 Hang the Bay Window Assembly over the existing front frame glass assembly 7 Re install the upper louv...

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