Majestic 33BDVT Installation Instructions & Homeowner'S Manual Download Page 20

33/36/39/43 BDVT 

-20- 

10002555/0

Vermont Castings, Majestic Products.

G

ENERAL

 O

PERATING

 I

NSTRUCTIONS

G

LASS

 I

NFORMATION

Only glass approved by Vermont Castings, 

Majestic Products should be used on this re-

place.

•  The use of any non-approved replacement glass will void 

all product warranties.

•  Care must be taken to avoid breakage of the glass.
•  Under no circumstances should this appliance be operated 

without the front glass in place, or with the glass in a 

damaged condition.

•  Replacement glass (complete with gasket) is available 

through your Vermont Castings, Majestic Products dealer 

and should only be installed by a licensed qualied ser-

vice person.

G

ENERAL

 M

AINTENANCE

Burner and Burner Compartment

It is important to keep the burner and the burner compartment 

clean.  At least once per year the logs and lava rock/ember 

material should be removed and the burner compartment vacu-

umed and wiped out.  Remove and ret the logs as per the 

instructions in this manual.

Always handle the logs with care as they are fragile and may 

also be hot if the replace has been in use.

FK24/FK12 Fan Assembly

The fan unit requires periodic cleaning.  At least once per 

month in the operating season open the lower louvre panels 

and wipe or vacuum the area around the fan to remove any 

build up of dust or lint.

Brass Trim

Clean the brass trim pieces using a soft cloth lightly dampened 

with lemon oil.  Do not use water or household cleaners on 

any brass components.

L

OUVRE

 R

EMOVAL

The top louvre panel is removed by lifting the panel vertically 

and pulling it away from the appliance, Fig. 41.
The lower access door is hinged along the bottom edge and is 

folded down to allow access.

GLASS

PANEL

LOUVRE

1.

2.

G

LASS

 / F

RAME

 R

EMOVAL

1.  Turn the replace OFF (including the pilot).
2.  If the unit has been operating allow time for the compo-

nents to cool.

3.  Remove the top louvre assembly.
4.  Open the lower louvre panel.
5.  Release the two clamps securing the lower edge of the 

frame by pulling down on the handles, Fig. 42.

6.  Tilt the glass frame out slightly at the bottom, lift the 

frame up and away rom the replace.

7.  To replace the glass frame reverse the procedure.

WINDOW

FRAME

WINDOW

FRAME

PULL

CLAMP HOOK

PUSH

CLAMP HANDLE

Lower clamps

G

LASS

 C

LEANING

It is necessary to periodically clean the glass.
During start-up condensation, which is normal, forms on the 

inside of the glass.  This condensation causes lint, dust and 

other airborne particles to cling to the glass surface.
Also initial paint curing may deposit a slight lm on the glass.
It is therefore recommended that the glass be cleaned two or 

three times with a non-ammonia based household cleaner and 

warm water (we recommend gas replace glass cleaner) within 

the rst few weeks of operation.
After this initial cleaning process the glass should be cleaned 

two or three times during each operating season depending on 

the environment in the house.

Clean the glass after the rst two weeks of 

operation.

Fig. 41

Fig. 42

Summary of Contents for 33BDVT

Page 1: ...ediately call yourgas supplier from your neighbours phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the re department WARNING IF THE INFORMATION IN THIS MANUAL I...

Page 2: ...lation 7 Remote Switch Installation 7 Electronic Gas Valve wiring instructions 8 EB 1 electrical Box Connection 8 Converting the Appliance Between Gas Types 9 Venting Installation Instructions General...

Page 3: ...ace 9 Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this replace 10 The ow of combustion and ventilation air must not be obstructed in any way 11 When the r...

Page 4: ...25 946 mm 37 25 1016 mm 40 H 152 mm 6 181 mm 7 13 190 mm 7 5 178 mm 7 I 149 mm 5 87 171 mm 6 75 159 mm 6 25 140 mm 5 5 J 200 mm 7 87 254 mm 10 213 mm 8 38 210 mm 8 25 K 297 mm 11 343 mm 13 5 318 mm 12...

Page 5: ...ss A 10 254 mm 10 254 mm B 8 203 mm 8 203 mm C 6 152 mm 6 152 mm D 4 101 mm 4 101 mm E 2 51 mm 2 51 mm HEARTH A Hearth is not mandatory but it is recommended for aesthetic purpose We recommend a non c...

Page 6: ...IONS Max Min Input Input Model Fuel Gas Control BTU h BTU h 33BDVTRN Nat Millivolt 15 000 10 500 33BDVTRP Prop Millivolt 15 000 11 250 33BDVTEN Nat 24V Hi Lo 15 000 10 500 33BDVTEP Prop 24V Hi Lo 15 0...

Page 7: ...est point therefore it is not necessary to provide a 1 8 test point up stream of the control When using copper or ex connectors use only approved t tings Always provide a union when using black iron p...

Page 8: ...er line to the chrome screw of the socket assembly 7 Connect the ground wire of the supply line to the green screw of the socket assembly 8 Re t the socket assembly back into the electrical box and re...

Page 9: ...th the new ori ce supplied in the kit Re t the pilot hood assembly Do not over tighten the pilot hood The hood must return to its original alignment Take care not to damage the thermocouple thermopile...

Page 10: ...king for leaks with a soap solution replace the front glass Fire up the unit check for ame impingement on the logs adjusting them if necessary Check the manifold and supply pressures against the appli...

Page 11: ...ply inlet to building or the combustion air inlet to any other replace 12 inches 305mm minimum K clearance to a mechanical air supply inlet 72 inches 1828mm minimum L clearance above paved side walk o...

Page 12: ...le 2 50mm A Balcony with no side wall G Combustible Non Combustible 12 305mm G Balcony with perpendicular side wall H 24 610mm J 20 508mm H J B Recessed Location C Maximum depth of 48 1219mm for reces...

Page 13: ...efore joining elbows and pipes apply a bead of high tempera ture sealant to the crimped end of the elbow or pipe Join the pipes using a 2 50 mm overlap and secure the joints with three sheet metal scr...

Page 14: ...t 2 3 m PIPE STRAPS EVERY 3 ft 914mm PIPE STRAPS EVERY 3 ft 914mm If a 90 elbow is tted directly onto the replace ange the maximum horizontal vent run before the termination or a vertical rise is 36 9...

Page 15: ...h to restop with 8 sheet metal screws supplied Install restop assembly Fig 25 Zero clearance sleeve is only required for combustible walls 8 SCREWS 2 ADJUSTABLE ZERO CLEARANCE SLEEVE ADJUSTABLE ZERO C...

Page 16: ...elled and properly positioned BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12 305mm above grade level a snorkel vent kit is recommended It allows...

Page 17: ...ill be necessary to extend the vent pipes out as far as the protruding wall face Fig 31 FOUNDATION RECESS SNORKEL SCREWS WALL SCREWS SHEET METAL Watertight seal around the vent pipe VERTICAL THROUGH T...

Page 18: ...ation Fitting The Restrictor Plate 1 Remove the window glass frame assembly 2 Locate the rebox baf e assembly in the top rear area of the rebox Fig 34 3 Remove the four 4 nuts along the front edge and...

Page 19: ...ort Fig 38 and roof ashing making sure upper ange of ashing is below the shingles Fig 39 8 Install appropriate pipe sections until the venting is above the ashing See Fig 39 Typical ceiling support ap...

Page 20: ...th lemon oil Do not use water or household cleaners on any brass components LOUVRE REMOVAL The top louvre panel is removed by lifting the panel vertically and pulling it away from the appliance Fig 41...

Page 21: ...housing and place the log in position 6 Place the left top log in position by aligning the hole on the underside of the log with the lug on the top face of the rear log The front end of the log rests...

Page 22: ...rn clockwise to increase flame height Honeywell Valve Turn counterclockwise to increase flame height Turn clockwise to decrease flame height SIT 820 Valve FLAME CHARACTERISTICS It is important to peri...

Page 23: ...smell gas go to the next step 7 Remove glass door before lighting pilot See Glass Frame Removal in manual 8 Visibly locate pilot by the main burner 9 Turn knob on gas control counter clockwise to PIL...

Page 24: ...uali ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water FOR YOUR SAFETY READ THE FOLLOWING WARNINGS BEFORE LIGH...

Page 25: ...325mV ADJUST PILOT FLAME HEIGHT ALL WIRING CONNECTIONS REPLACE THERMOPILE THERMOCOUPLE NEEDS A MINIMUM OF 14mV DEFECTIVE VALVE TURN TO PILOT METER SHOULD READ GREATER THAN 100 mV IF NOT REPLACE PILOT...

Page 26: ...pter block not supplied must be used to conduct this test 3 Pilot burning no gas to A Wall switch or wires defective Check wall switch and wires for proper connections main burner Jumper wire across t...

Page 27: ...MPLETE LED OFF 5 Sec Inter Trial Delay LOCKOUT LED STEADY FLASH Reset by interrupting On Off switch or Power for 10 seconds LOCKOUT LED 2 FLASHES Reset by interrupting On Off switch or Power for 10 se...

Page 28: ...VALVES ARE OPEN SUPPLY TUBING AND PRESSURES ARE GOOD AND PILOT BURNER ORIFICE IS NOT BLOCKED CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND PILOT OPERATOR ON GAS CONTROL CHECK FOR 24VAC ACROSS PV MVP...

Page 29: ...y SIT EP 10000671 10000671 10000671 5a Pilot assembly SIT Top Convertible RN 10002264 5b Pilot assembly SIT Top convertible RP 10002265 6a Pilot assembly SIT Top convertible EN 10002387 6b Pilot assem...

Page 30: ...ion 51865 51865 51865 51865 Fan temperature sensor FK24 option 51704 51704 51704 51704 Fan speed control FK24 option 51738 51738 51738 51738 Knob fan speed control FK24 option 51882 51882 51882 51882...

Page 31: ...ICTORIAL L O H I PILOT ADJ P I L O T ON OFF HI LO 33BDVT 36BDVT 39BDVT 43BDVT 1a 1b 1c 1d 1e 1a 1b 1c 1d 1e 1a 1b 1c 1d 1e 1a 1b 1c 1d 1e 2a b 22 21 17a b 18a b 16a b 15 20 14 24 28 19 11 9 13 10 8 11...

Page 32: ...he circu lation of the heating air The FK12 Fan Assembly is a xed speed fan system and does not allow for variable speed control It does not use the speed control unit or the heat sensor used in the F...

Page 33: ...e the rear refractory panel in place Locate the lower edge of the panel in the ledge formed by the top of the rear log support bracket 7 Slide the side refractory panels into place to hold the rear pa...

Page 34: ...with the kit 5 Place the 2 pieces of ceramic refractory along the base of the bay window Fig 59 6 Hang the Bay Window Assembly over the existing front frame glass assembly 7 Re install the upper louv...

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