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30

BDVR Series Direct Vent Gas Fireplace

10003357

The conversion of this appliance from one
gas to another must be carried out by an
authorized service provider.

1. Disconnect power to the unit and shut off the gas

supply.

2. Remove window frame assembly.
3. Carefully remove the logs & lava rock material.
4. Remove the screws that are holding the burner

housing in place.

5. Remove the burner housing assembly. Depending on

the model of the appliance you may have to loosen
the pilot bracket retaining screw/nut to allow the pilot
and bracket assembly to tilt and give enough clear-
ance to remove the burner housing assembly.

6. Remove the main burner orifice and replace it with

the orifice supplied in the conversion kit.

7. SIT top Convertible Pilot

Gently lift off the pilot hood from the pilot. (Do not
remove the spring clip holding the hood in place).
Using a 5/32” Allen key, unscrew the exposed orifice.
Insert the new orifice supplied in the kit, do not over
tighten the orifice. Replace the pilot hood ensuring
the index tab aligns with the notch on the hood.

8. PSE Pilot

Using a suitable wrench on the hexagonal body
unscrew the pilot hood assembly from the pilot, do
not twist the hood itself. Remove the orifice and
replace it with the new orifice supplied in the kit. Refit
the pilot hood assembly. Do not over-tighten the pilot
hood. The hood must return to its original alignment.
Take care not to damage the thermocouple, thermo-
pile or igniter.

9. SIT 820 NOVA Gas Control Valve (Fig. 49)

a. Using a Torx T20 or slotted screwdriver, remove

and save the three pressure regulator mounting
screws (A), pressure regulator tower (B) and
diaphram (C).

b. Ensure the rubber gasket (D) is properly posi-

tioned and install the new HI/LO pressure regula-
tor to the valve using the new screws (E) supplied
with the kit. Tighten screws securely. (Reference
torque - 25 in.LB)

c. Install the enclosed identification label (F) to the

valve body where it can be easily seen.

Honeywell Gas Control Valve (Fig. 50)

The Honeywell valve fitted to this unit is suitable for
use with LP or Natural Gas. It is converted to the
required gas application by the installation of a color
coded “conversion screw”.
a. Using a suitable small screwdriver lift out the

central regulator cap from the “HI/LO” knob on the
valve.

b. Unscrew the exposed conversion screw.
c. Insert the new color coded conversion screw. Do

Fuel Conversion Instructions

not over-tighten the screw, it must be finger tight.

d. Refit the regulator cap.
e. Mount conversion label supplied with conver-

sion screw to valve in a visible position.

10. Reassemble the fireplace in the reverse order,

except for the window frame assembly. Leave this off
until after the unit has been checked for leaks
and the gas supply has been bled.

11. After bleeding the gas line and checking for leaks

with a soap solution, replace the window frame
assembly. Fire up the unit, check for flame impinge-
ment on the logs, adjusting them if necessary. Check
the manifold and supply pressures against the appli-
ance specifications.

The procedure for converting from one gas
to another is the same regardless of the
initial gas used. The only variation is in the
orifice sizes and component part numbers.
Your authorized service provider will
ensure the correct parts are used.

L

OH

I

Regulator Cap

Conversion Screw

Pressure Regulator
Housing

HV120

Fig. 50   Honeywell Gas Valve.

A

B

C

OFF

P

ILOT

ON

D

E

F

OFF

P

ILOT

ON

Fig. 49  Nova SIT820 Gas Valve.

820

Summary of Contents for 33BDVR

Page 1: ...r from your neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the fire department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FI...

Page 2: ...Location 7 EB 1 Electrical Box 8 Electronic Gas Control Valve 8 General Venting Information General Venting Information Termination Location 10 General Information Assembling Vent Pipes 11 How to Use...

Page 3: ...installed on a metal or wood panel extending the full width and depth of the fireplace 12 This fireplace requires adequate ventilation and combustion air to operate properly 13 This fireplace must no...

Page 4: ...5 140mm K 7 191mm 10 254mm 8 213mm 8 210mm L 8 216mm 13 343mm 12 318mm 12 318mm M 1 18mm 1 18mm 1 18mm 1 18mm Framing Dimensions N 29 737mm 35 889mm 35 889mm 37 959mm O 33 851mm 36 927mm 39 1003mm 43...

Page 5: ...and the following Mantel Charts The fitting of a bay window trim kit does not effect the distances and reference points referred to in the diagram and chart Noncombustible mantels and legs may be ins...

Page 6: ...he floor are located just behind the access door grille on the left and right side of the unit 3 Frame in the fireplace with a header across the top It is important to allow for the finished wall face...

Page 7: ...to the 120 volt power supply Alternate Switch Location The remote switch can be installed on the front side of the access door Simply mount the switch to the bracket provided and screw the bracket to...

Page 8: ...ect the ground wire of the supply line to the green screw of the socket assembly 8 Refit the socket assembly back into the electrical box and replace the cover plate Secure the cable with the clamp on...

Page 9: ...gs within 24 610mm from the front of the termination hood General Venting Do not locate termination hood where excessive snow or ice build up may occur Be sure to check vent termination area after sno...

Page 10: ...assembly 5m above the meter regulator assy I Clearance to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances t...

Page 11: ...bustible 2 50mm B Combustible 6 152mm Noncombustible 2 50mm A Balcony with no side wall G Combustible Noncombustible 12 305mm G Balcony with perpendicular side wall H 24 610mm J 20 508mm H J B Recesse...

Page 12: ...vented directly to a termination located on the rear wall behind the appliance Only CFM Corporation venting components are approved to be used in these applications Refer to Venting Components listed...

Page 13: ...ing for Combustible Wall 9 240mm 10 264mm Fireplace Hearth Framing Detail Opening for Noncombustible Wall 7 190mm VO584 100 Fig 14 Locate vent opening on wall Max Length 12 305mm 8 Screws 2 8 Screws 2...

Page 14: ...efers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall Horizontal plane means no vertical rise exists on this portion of the vent assembly The maxim...

Page 15: ...ming off the transition elbow Canadian USA Installations The venting system must conform with local codes or in the absence of local codes with National Fuel Gas Code ANSI Z223 1 NFPA 54 latest editio...

Page 16: ...lace with three 3 screws Fig 24 Follow with the installation of the inner and outer elbow Again secure joints with three 3 sheet metal screws Wipe off any excess high temperature sealant STEP 4 Measur...

Page 17: ...e wall 5 Apply high temperature sealant caulking supplied around the 4 and 7 snorkel collars 6 Slide into the vent pipe and secure to the wall 7 Level the soil to maintain a 4 102mm clearance below sn...

Page 18: ...maximum of three 90 elbows Vertical Through the Roof Applications If the foundation is recessed use recess brackets not supplied for securing lower portion of the snorkel Fasten brackets to wall first...

Page 19: ...tion always face downward Fig 33 11 11 Joist Joist Firestop Spacer Nails 4 Upper Floor Attic Insulation Shield Ceiling Installation CFM100 Fig 32 Place firestop spacer s and secure 40 12m Storm Collar...

Page 20: ...TDVSNORK for Below Grade Installation 45 Elbow 7TDV45 for Rear Vent to Vertical Vent or Vertical Horizontal Offsets 90 Transition Elbow 7TDVRT90 for Rear Vent to Vertical Vent 90 Elbow 7TDV90 Vertical...

Page 21: ...e Also initial paint curing may deposit a slight film on the glass It is therefore recommended the glass be cleaned two or three times with a non ammonia based household cleaner and warm water We reco...

Page 22: ...the front end of this log will also set against the back wall of the deflector 6 Scatter the ember material over the front area of the burner housing assembly Fig 38 Do not pack this material tightly...

Page 23: ...firebox base Do not place any of the lava rock mate rial on the burner housing assembly 39BDVR Refer to Figure 40 1 Remove the top louvre assembly 2 Remove the window frame assembly 3 Fit the rear lef...

Page 24: ...Flame Characteristics Flame Temperature Adjustment L O HI Turn counterclockwise to decrease flame height Turn clockwise to increase flame height Fig 42 Flame adjustment knob for Honeywell valve Honey...

Page 25: ...ally When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the floor because some gas is heavier than air and wi...

Page 26: ...n by hand do not try to repair it call a qualified service technician Force or attempting repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediat...

Page 27: ...All Wiring Connections Replace Piezo Ignitor Supply Line Hooked Up Shutoff Valve Open Pilot Stays Lit For Air In The Lines Thermopile Needs A Min 325mv Adjust Pilot Flame Height All Wiring Connection...

Page 28: ...er wire across terminals at wall switch if burner comes on replace defective wall switch If okay jumper wires across wall switch wires at valve if burner comes on wires are faulty or connections are b...

Page 29: ...ES ARE GOOD AND PILOT BURNER ORIFICE IS NOT BLOCKED CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND PILOT OPERATOR ON GAS CONTROL CHECK FOR 24VAC ACROSS PV MVPV TERMINALS ON MODULE IF VOLTAGE IS OKAY...

Page 30: ...B and diaphram C b Ensure the rubber gasket D is properly posi tioned and install the new HI LO pressure regula tor to the valve using the new screws E supplied with the kit Tighten screws securely Re...

Page 31: ...rmopile millivolt gas valve Most of these components may require only an occasional checkup and cleaning and some may require adjustment If repair is necessary it should be performed by a qualified te...

Page 32: ...b 16 11 20 24 15 8 7 5 3a b 4a b 19 21 22 23 6 10 25 9 26 1f 1h 1b 33BDVR 1c 1a 1b 36BDVR 1f 1a 1e 1g 39BDVR CFM Specialty Home Products reserves the right to make changes in design materials specifi...

Page 33: ...T Top Convertible NG 10002268 10002268 10002268 10002268 Pilot orifice SIT Top Convertible Prop 10002269 10002269 10002269 10002269 6 Pilot hood SIT Top Convertible 10002385 10002385 10002385 10002385...

Page 34: ...481 55686 57437 57438 Gasket window glass 57317 57317 57317 57317 20 Clamp window frame assembly 54174 54174 54174 54174 21 Window trim polished brass w magnets 55005 57480 57483 57485 22 Top louvre a...

Page 35: ...the unit to a conveniently located wall socket Method B Using EB 1 Receptacle Box The EB 1 receptacle box Pt ZA1200 may be hard wired into the house supply The fan lead is then plugged into the EB 1...

Page 36: ...al rewiring of this fan must be done by a licensed electrician Wiring Instructions Black White Ground Speed Control Temperature Sensor Fan FP1025 Fig 52 FK24 fan wiring Take care when handling the ref...

Page 37: ...instructions supplied with the kit 5 Place the 2 pieces of ceramic refractory along the base of the bay window 6 Hang the Bay Window Assembly over the existing window frame assembly 7 Reinstall the up...

Page 38: ...upon inspection the damage is found to be the fault of the manufacturer repairs will be authorized at no charge to the customer parts and or labor Any part and or component replaced under the provisi...

Page 39: ...39 BDVR Series Direct Vent Gas Fireplace 10003357...

Page 40: ...9 76 79 58 36BDVRRP 48 9 77 80 58 36BDVREN 48 9 76 79 58 36BDVREP 48 9 77 80 58 39BDVRRN 56 5 77 79 63 39BDVRRP 56 5 78 80 63 39BDVREN 56 5 77 79 63 39BDVREP 56 5 78 79 63 43BDVRRN 52 9 76 77 63 43BD...

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