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3. STATUSES OF THE CHARGING VEHICLE

STATUS A: 

Vehicle is not connected

STATUS B: 

Vehicle is connected/not ready to receive energy

STATUS C: 

Vehicle is connected/ready to receive energy/no ventilation of the charging area is required in buildings

STATUS D: 

Vehicle is connected/ready to receive energy/ventilation of the charging area is required in buildings

STATUS E: 

Short-circuit/power supply disconnected from electric vehicle/electricity is not available/other power supply problem

STATUS F: 

Power supply is not available/other power supply problem

VENTILATION REQUIREMENT

 

WARNING

SUFFOCATION HAZARD WHEN CHARGING INDOORS

Without ventilation, a danger of suffocation can arise due to gas build-up with some battery types when charging indoors . If the 
charging process takes place indoors, forced-air ventilation should be installed . The Mainpine EPC charging controller does not mon-
itor the functionality of the forced-air ventilation .

PILOT CIRCUIT

The pilot circuit is used for the bi-directional exchange of information between the charging station and the vehicle . Via this signal, the 
charging station indicates to the vehicle the maximum permitted charging current which the vehicle can call up . The operational read-
iness of the charging station is also indicated . Via this signal, the vehicle indicates to the charging station its current state of charging 
readiness .

 

WARNING

Via the pilot signal, the EPC module specifies the maximum charging current that can be called up by the vehicle . This specified 
current must be consistent with the line protection configured for the charging device and the rest of the plant configuration . Failure 
to observe this notice can result in injury to persons or property damage .

PROXIMITY

With free cable installations the charging device detects the maximum current carrying capacity of the connected charging cable via the 
proximity signal .  The activated charging output coded in the pilot signal is no greater than the current carrying capacity of the charging 
cable . 

To ensure that the charging current does not exceed the rated capacity of the AC main power supply, there are different product variants 
which each provide different maximum charging current presets (16A, 32A, and 63A - free cable; 16A, 30A, 40A, 50A, and 60A - tethered) . 
The product version that is used must be designed corresponding to the installed line protection of the charging station .

The 32A and 63A versions of the free cable Mainpine EPC charging controller are capable of generating different enabling signals depend-
ing on the current carrying capacity that is detected .  For charging cables that have a current carrying capacity of 16A according to IEC 
61851, relay P1/P2 is activated .  The charging circuit that is activated by this must be designed with a suitable line protection for 16A .  
For charging cables that have a current carrying capacity of 32A according to IEC 61851, relay P3/P4 is activated .  The charging circuit 
that is activated by this must be designed with a suitable line protection for 32A .  For charging cables that have a current carrying capac-
ity of 63A according to IEC 61851, relay P5/P6 is activated .  The charging circuit that is activated by this must be designed with a suitable 
line protection for 63A .

DESCRIPTION

Summary of Contents for EPC

Page 1: ...EPC CHARGING CONTROLLER OPERATING INSTRUCTIONS...

Page 2: ...2 Application Example 6 3 3 Function Description 6 7 3 4 LED Display Troubleshooting 8 CHAPTER 4 MOUNTING 4 1 MOUNTING ONTO STANDARD RAIL 9 CHAPTER 5 CONNECTION 5 1 CONNECTING TERMINALS TERMINAL ASSI...

Page 3: ...ents of the Mainpine EPC charging controller specified in these Operating Instructions and describes the delivery state as of March 2014 THIS PRODUCT IS BASED ON THE IEC 61851 AND SAE J1772 INTERNATIO...

Page 4: ...e necessary line protection The relay outputs are not fused within the device Without appropriate protection of the relay outputs overloading can cause undesirable heat generation or even fire The rel...

Page 5: ...dware revision e g 21 or 23 3 indicates the maximum charging capacity 16 30 32 40 50 60 or 63 4 indicates the firmware revision AREAS OF APPLICATION USE Controlling the charging procedure of electric...

Page 6: ...d by the vehicle the module changes the LED to be steady blue and activates the interlock After interlocking the charging enable P1 P2 P3 P4 or P4 P5 is activated see Proximity if the vehicle is signa...

Page 7: ...consistent with the line protection configured for the charging device and the rest of the plant configuration Failure to observe this notice can result in injury to persons or property damage PROXIM...

Page 8: ...26A 562 resistor 6A 191 resistor 66A 3160 resistor 45A 1210 resistor 25A 536 resistor 65A 3010 resistor 44A 1180 resistor 24A 511 resistor 64A 2870 resistor 43A 1130 resistor 23A 491 resistor 63A 2670...

Page 9: ...STANDARD RAIL 1 Clip the device a vertically onto the horizontal DIN rail b 2 Swing the device downward until the unlocking slider on the DIN rail clicks into place Figure Mounting onto standard rail...

Page 10: ...nally by the plant constructor WARNING VIA THE PILOT SIGNAL THE MAINPINE EPC CHARGING CONTROLLER SPECIFIES THE MAXIMUM CHARGING CURRENT THAT CAN BE CALLED UP BY THE VEHICLE This specified current must...

Page 11: ...ECTIONS OF TERMINALS LINE TYPES ACCORDING TO AWG Single Core 0 5 2 5 mm2 20 14 Finely Stranded with core ends prepared 0 5 2 5 mm2 without core ends prepared 0 5 2 5 mm2 20 14 NOTICE The temperature s...

Page 12: ...BLUE LED For external LED connection for blue indication 5V 30mA RD RED LED For external LED connation for red indication 5V 30mA CP CONTROL PIN This connects to the CP connector on the IEC61851 J1772...

Page 13: ...ailure to observe this can result in injury to persons or property damage CONNECTION L N N L3 L2 L1 16A RCBO A1L1L2A2 63A Contacter L1L2 A1L1L2A2 32A Contacter L1L2 A1L1L2A2 16A Contacter L1L2 PP NC N...

Page 14: ...to the 0V is only a functional ground Failure to observe this notice can result in electric shock or damage to property 5 4 RELAY OUTPUTS We recommend single fusing with 230 400 V 10 kA circuit break...

Page 15: ...rom the power supply before starting work PROCEDURE 1 Disconnect the wiring from all EPC connector terminals 2 Disassemble the device by pulling the locking slider on the back of the device down and s...

Page 16: ...16 7 DIMENSIONAL DRAWINGS 91 mm 35 mm 35 mm...

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