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3.2 APPLICATION EXAMPLE

The following shows a schematic application example of an electric vehicle charging post with Mainpine components . For example, feeder 
option A has a circuit breaker and an Insta contactor . Feeder option B has a circuit breaker and a SIRIUS power contactor .

3.3 FUNCTION DESCRIPTION

SEQUENCE OF CHARGING PROCESS

1. INITIALIZATION

After the operating voltage is applied, the module carries out initializations and function tests indicated by an LED flashing 
sequence (which begins and ends with a two-second white indication) and then waits for vehicle connection .

2. CHARGING PROCESS

The module waits for a charging cable or vehicle to be connected (status A) and continually blinks the blue LED . If an approved 
connecting cable has been connected (see Proximity) and status B is indicated by the vehicle, the module changes the LED to be 
steady-blue and activates the interlock . 

After interlocking, the charging enable P1/P2, P3/P4 or P4/P5 is activated (see Proximity) if the vehicle is signaling status C . The 
charging process is activated, and the LED is changed to steady-green . If status D is indicated (ventilation required) then charging 
and interlock are deactivated as the EPC does not provide a fan-enable mechanism, and the LED is changed to steady-red .

In the fault condition the charge enable P1/P2, P3/P4, or P5/P6 and the interlock are deactivated and the LED is changed to 
continually blink red .

DESCRIPTION

Option 

B

Option 

A

Digital 

E Meter

Ground 

Fault 

Operated 

Circuit 

Interrupter

Circuit 

Breaker

Miniature 

Circuit 

Breaker

Insta 

Contactor

SIRIUS 

Power 

Contactor

Socket Outlet 

for Charging

Socket Outlet 

for Charging

Mainpine 

EPC Charging 

Controller

Mainpine 

EPC Charging 

Controller

Surge 

Arrester 

Type 2

Ground 

Fault 

Operated 

Circuit 

Interrupter

Surge 

Arrester 

Type 2

Digital 

E Meter

Summary of Contents for EPC

Page 1: ...EPC CHARGING CONTROLLER OPERATING INSTRUCTIONS...

Page 2: ...2 Application Example 6 3 3 Function Description 6 7 3 4 LED Display Troubleshooting 8 CHAPTER 4 MOUNTING 4 1 MOUNTING ONTO STANDARD RAIL 9 CHAPTER 5 CONNECTION 5 1 CONNECTING TERMINALS TERMINAL ASSI...

Page 3: ...ents of the Mainpine EPC charging controller specified in these Operating Instructions and describes the delivery state as of March 2014 THIS PRODUCT IS BASED ON THE IEC 61851 AND SAE J1772 INTERNATIO...

Page 4: ...e necessary line protection The relay outputs are not fused within the device Without appropriate protection of the relay outputs overloading can cause undesirable heat generation or even fire The rel...

Page 5: ...dware revision e g 21 or 23 3 indicates the maximum charging capacity 16 30 32 40 50 60 or 63 4 indicates the firmware revision AREAS OF APPLICATION USE Controlling the charging procedure of electric...

Page 6: ...d by the vehicle the module changes the LED to be steady blue and activates the interlock After interlocking the charging enable P1 P2 P3 P4 or P4 P5 is activated see Proximity if the vehicle is signa...

Page 7: ...consistent with the line protection configured for the charging device and the rest of the plant configuration Failure to observe this notice can result in injury to persons or property damage PROXIM...

Page 8: ...26A 562 resistor 6A 191 resistor 66A 3160 resistor 45A 1210 resistor 25A 536 resistor 65A 3010 resistor 44A 1180 resistor 24A 511 resistor 64A 2870 resistor 43A 1130 resistor 23A 491 resistor 63A 2670...

Page 9: ...STANDARD RAIL 1 Clip the device a vertically onto the horizontal DIN rail b 2 Swing the device downward until the unlocking slider on the DIN rail clicks into place Figure Mounting onto standard rail...

Page 10: ...nally by the plant constructor WARNING VIA THE PILOT SIGNAL THE MAINPINE EPC CHARGING CONTROLLER SPECIFIES THE MAXIMUM CHARGING CURRENT THAT CAN BE CALLED UP BY THE VEHICLE This specified current must...

Page 11: ...ECTIONS OF TERMINALS LINE TYPES ACCORDING TO AWG Single Core 0 5 2 5 mm2 20 14 Finely Stranded with core ends prepared 0 5 2 5 mm2 without core ends prepared 0 5 2 5 mm2 20 14 NOTICE The temperature s...

Page 12: ...BLUE LED For external LED connection for blue indication 5V 30mA RD RED LED For external LED connation for red indication 5V 30mA CP CONTROL PIN This connects to the CP connector on the IEC61851 J1772...

Page 13: ...ailure to observe this can result in injury to persons or property damage CONNECTION L N N L3 L2 L1 16A RCBO A1L1L2A2 63A Contacter L1L2 A1L1L2A2 32A Contacter L1L2 A1L1L2A2 16A Contacter L1L2 PP NC N...

Page 14: ...to the 0V is only a functional ground Failure to observe this notice can result in electric shock or damage to property 5 4 RELAY OUTPUTS We recommend single fusing with 230 400 V 10 kA circuit break...

Page 15: ...rom the power supply before starting work PROCEDURE 1 Disconnect the wiring from all EPC connector terminals 2 Disassemble the device by pulling the locking slider on the back of the device down and s...

Page 16: ...16 7 DIMENSIONAL DRAWINGS 91 mm 35 mm 35 mm...

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