Mahr Pocket Surf EMD-1500-311 Instructions Manual Download Page 25

25

Error Messages

E1 — Motor did not start.
E2 — Motor failed to accelerate to

proper operating speed.

E3 — Motor failed to maintain proper

operating speed.

E4 — Excessive traverse length.
E5L — Traverse Length 1 or 3

selected for R

z

.

If error message “E5L” is displayed

on the digital readout, it indicates that

the Traverse Length Switch is set for

positions 1 or 3 and the Parameter

Selection Switch is set for R

z

. Due

to DIN standards, R

z

 can only be

calculated on the 5 cutoff position.
If error message “E1” or “E4” is

displayed on the digital readout, it

usually indicates an internal electrical

or mechanical malfunction requiring

repair; see the 

Repairs 

section on

page 26.

Maintenance and Troubleshooting 

(continued)

If error message “E2” or “E3” is displayed on

the digital readout, it usually indicates that a

malfunction has occurred in the probe

traverse which prevented or interfered with

normal movement. One or more of the

following conditions may be the cause:
1. An obstruction or excessive pressure on

the probe or the Probe Holding Block.

2. Dust, dirt or other contamination around

the probe skid and stylus, and/or in and

around the bearing and its slot beneath

the Probe Holding Block.

3. A weak battery (but not weak enough to

cause the “low” battery signal to be

displayed on the readout).

To remedy these conditions:
1. Make sure the workpiece is clean and

dry, and the surface to be measured is

free from gross defects.

2. Make sure the gage and workpiece

setup is properly adjusted, with the

surface to be measured at

approximately the same elevation as

the base of the PocketSurf unit and

parallel to it, and the Reference Line on

the Probe Mounting Block parallel to the

bottom edge of the PocketSurf housing

(as outlined in the 

Gage Operation

section on page 9).

Summary of Contents for Pocket Surf EMD-1500-311

Page 1: ...1 Instructions Portable Surface Roughness Gages P P P P Poc oc oc oc ock k k k ket Sur et Sur et Sur et Sur et Surf f f f f MAHR GMBH GERMANY MAHR FEDERAL INC USA...

Page 2: ...nd a 125 3 2 m nominal Reference Specimen plus EBY 1014 9 voltAlkaline Battery EPL 1681 Riser Plate for calibrating the gage with the Reference Specimen Part Numbers listed in Models table on next pag...

Page 3: ...oelectric Maximum Stylus Force within displacement range 1500mgf 15 0mN Power 9 volt consumer type alkaline battery Battery Capacity Approx 2500 measurements depending on frequency degree of usage Ope...

Page 4: ...um peak to valley roughness depths in 5 successive sampling lengths In the illustration below Rmax DIN Ry 4 Rz Mean Roughness Depth per DIN also known as Rtm the mean of 5 maximum peak to valley rough...

Page 5: ...e vertical distance between the highest peak and the deepest valley within the sampling length For the Evaluation Length equalling 3 cutoffs it is the largest of the 3 maximum peak to valley roughness...

Page 6: ...tal Display 2 Start Button 3 Parameter Selection Switch 4 Output Connector 5 Battery Compartment Cover 6 2 V Feet on bottom of unit 7 Probe Holding Block 8 Probe 9 Protective Cover 10 Inch Metric Swit...

Page 7: ...er tter ttery Installa y Installa y Installa y Installa y Installation R tion R tion R tion R tion Re e e e eplacement Alkaline onl placement Alkaline onl placement Alkaline onl placement Alkaline onl...

Page 8: ...ge 7 4 When taking a measurement an H or an L may appear indicating that the measured value is out of range either too high or too low Refer to Specifications section on page 3 for parameter measuring...

Page 9: ...ns see illustration on next page Selection of the proper probe position depends on the application When changing probe positions gently grasp the probe by its body never handle the probe by its skid a...

Page 10: ...cal surfaces O D s down to 6 35mm in diameter However the workpiece or surface to be measured must be at least 3 89mm long so that it will span the two V s on the bottom of the Pocket Surf unit and re...

Page 11: ...n the workpiece surface to be measured carefully adjust the gage and workpiece setup so that the black scribed Reference Line on the Probe Mounting Block is parallel to the bottom of the PocketSurf ho...

Page 12: ...may be measured up to a depth in reach of 2 0 50mm using a General Purpose Probe For smaller inside diameters down to 1 8 3 2mm an optional Small Bore Probe is required For most I D measurements the P...

Page 13: ...Chisel Probe or a Small Bore Probe the probe should be in the 180 Extended position as shown above The Parallel Chisel Probe must be in the 90 or 270 position and the setup rearranged so that the prob...

Page 14: ...displayed Ra value or Counterclockwise to decrease the displayed Ra value 4 After adjusting the calibration control re measure the Reference Specimen to assure that the Pocket Surf unit is within the...

Page 15: ...with the probe in the 90 or 270 position perpendicular to the axis of traverse 90 sapphire chisel stylus 0004 10 m radius Small Bore Probe optional For measuring small bores min inside diameter of 1...

Page 16: ...ately 2 1 2 turns until the access slot is aligned with the Probe Pin slot in the Probe Mounting Block Grasping the probe by its body section carefully withdraw the Probe from its Mounting Block and t...

Page 17: ...fixture s Top Plate using the captive screw in the Top Plate The screw mates with the tapped hole in the bottom of PocketSurf housing 2 Place the cylindrical workpiece to be measured across the Vee on...

Page 18: ...on the factory setting has been disturbed or another workpiece fixture is installed in place of the normally furnished Vee its alignment must be reset To adjust the Vee or other fixture use the follow...

Page 19: ...Bottom Plate and remove the Setting Pin from the Vee Securely tighten the two screws in the bottom of the Vee Be very careful not to disturb the position of the Vee in performing this step Vee Fixture...

Page 20: ...ns The stand s 360 Column Clamp and Bracket can be positioned anywhere vertically and radially on the column permitting the stand to be used as a height stand on a surface plate or other suitable work...

Page 21: ...d Reference Line on the Probe Mounting Block parallel to the bottom of the Pocket Surf housing as outlined in the Gage Operation section 3 Once the setup is correctly adjusted and the probe is properl...

Page 22: ...h shows typical application using Small Bore Probe 2 Position the Height Stand so that the probe is above the workpiece surface to be measured Use the Coarse Height Adjustment to bring the probe skid...

Page 23: ...mmodates cylindrical workpieces from 6 35mm diameter up to 1 38mm long long enough to span the slot lengthwise and sit securely in the V of the Bottom Plate To install the Bottom Plate remove the Prot...

Page 24: ...rea for dust dirt or other contamination To clean the probe skid and stylus use a soft camel s hair artist s brush moistened with denatured alcohol Point the skid and stylus end of the probe downwards...

Page 25: ...y indicates that a malfunction has occurred in the probe traverse which prevented or interfered with normal movement One or more of the following conditions may be the cause 1 An obstruction or excess...

Page 26: ...ng Block 5 Replace the battery Alkaline batteries are only to be used Repairs If none of the above remedies work and an error message persists particularly E1 or E4 contact Mahr Federal Inc Service De...

Page 27: ...ector is a Switchcraft TA3FL or equivalent Recommended maximum cable length is 12 300mm use of longer cables may result in some degree of transmission loss Digital Output The PocketSurf output is a TT...

Page 28: ...e 1 401 784 3100 Fax 1 401 784 3246 E mail information mahr com Mahr Gmbh Esslingen Reutlinger Stra e 48 D 73728 Esslingen Germany Phone 0711 9312600 Fax 0711 3160953 E mail mahr es mahr de Shipping a...

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