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Mahlers Wasp G1, Instruction Manual

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Mahlers Wasp G1 Instruction Manual Download Page 34

 

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Bruksanvisning Geting G1_B_EN 

9  Reference 

information 

9.1  Spare parts 

All parts that are replaced must be approved by the manufacturer. See the 
spare parts list. 

 

9.2  Diagrams 

Hydraulic diagram 

Wiring diagram 

 

101790 

Wiring diagram for braked version (Austria) 

9.3  Miscellaneous 

General terms of delivery are enclosed at the end of this document. 

Terms of warranty are enclosed at the end of this document. 

Summary of Contents for Wasp G1

Page 1: ...Version B Wasp G1 Sweeper Wasp G1 INSTRUCTION MANUAL...

Page 2: ...nd maintenance of the Geting G1 manufactured by M hler S ner AB in Ross n Sweden Instruction reg no 31 10010 Date 16 12 2009 Revision B Rev date 15 7 2011 Manufacturer AB M hler S ner Hotingsv gen 40...

Page 3: ...ber 31 10010 Language English Project number 31 10010 Date 16 12 2009 Produced by Tommy Eliasson Approved by M hler S ner Owner of manual AB M hler S ner Hotingsv gen 40 S 880 51 Ross n Sweden Telepho...

Page 4: ...escription 21 4 2 Hitching to towing vehicle 21 5 Operation 22 5 1 Checks before sweeping 22 5 2 Adjusting sweeping width 22 5 3 Adjusting side brushes 22 5 4 Replacing the side brushes 23 5 5 Roller...

Page 5: ...second version has quick connectors that allow the sweeper to be connected to the hydraulic system of the towing vehicle The third version is like the base version but has its own overrun brakes Befo...

Page 6: ...aution Danger indicates that there are risks that could cause personal injury death and or significant damage to nearby buildings and machinery Warning indicates that there are risks that could cause...

Page 7: ...void head injuries Safety footwear Safety footwear must be worn to prevent injury to feet and toes Safety gloves Safety gloves must be worn to avoid hand injuries Safety glasses Safety glasses must be...

Page 8: ...ide information are not hidden damaged or removed 2 3 1 Personnel Only trained personnel may use and maintain the Geting G1 The owner and supervisors are responsible for ensuring that effective safety...

Page 9: ...when the system has been switched off in the middle of a working cycle and is then switched on again Always check that there are no leaks from the hydraulic system Spraying oil can cause injury especi...

Page 10: ...his Tractors may travel at up to 40 kph if the towed trailer has no brakes as long as the gross weight of the towing vehicle is not exceeded Before driving always check that the sweeper is securely hi...

Page 11: ...lic system safety valves are sealed to prevent tampering and must not be adjusted WARNING DECAL Figure 1 Warning decal Danger rotating brush Figure 2 Warning decal Do not stand under raised container...

Page 12: ...ered by means of nozzles 5 connected to a water tank 6 to reduce the spread of dust The refuse is brushed into a row directly in front of the working area of the sweeper roller 7 When the brush strips...

Page 13: ...Figure 3 G1 sweeper side view...

Page 14: ...width 950 mm Sweeper roller 690 mm Hopper Tipping height clearance 1500 mm Hopper capacity 700 litres Watering Water tank 200 litres Water nozzles 4 Hydraulic system Displacement 45 l Working pressure...

Page 15: ...ermometer as well as a breather filter that allows the oil level to be topped up A spin on return oil filter is located between the valve block and tank The hydraulic system is controlled electrically...

Page 16: ...a fuse holder If there is already a supply socket in the towing vehicle this may be used as long as it is rated for up to 16 amps It must be possible to isolate the supply The knob on the left control...

Page 17: ...The knob on the right is used for emptying and closing the hopper The first knob must be in the off position in order to use this function Figure 5 Settings for G1 sweeper 1 2 3 4 5 6 7 8...

Page 18: ...lies the rear lights brake lights indicators fog lights and working lights Bulbs Location Watts Fitting Rear lights 10 15 s Brake lights 21 15 s Indicators 21 15 s Fog lights 21 15 s Working lights 21...

Page 19: ...to protect the rubber guides from excessive wear when driving over drains or irregularities in the road 3 10 Side brushes Each side brush is mounted on its own brush plate and is connected to a hydra...

Page 20: ...water runs from the pump into a spray pipe This has an inner and outer spray nozzle for each side roller The pipe is plugged at each end The plugs can be removed to allow flushing of the pipe The pum...

Page 21: ...nce Then connect the hydraulic pump or hydraulic connections The hydraulic pump and gearbox must be connected to a PTO on the vehicle that is rated at 540 rpm The hydraulic pump is locked on the PTO s...

Page 22: ...forced outwards until they reach the width stop 5 3 Adjusting side brushes The side brushes should be adjusted so that they give the best possible sweeping results The side brushes should tilt slightl...

Page 23: ...h a motor housing on the right side plate that supports the roller s hydraulic motor This drives the brush roller drum via a flexible coupling On the left side is a ball bearing that supports the shaf...

Page 24: ...e sweeper roller exerts the right contact pressure on the ground It is recommended that the sweeper strips are replaced when their overall length is reduced to 80 90 mm 5 7 Adjusting the ground pressu...

Page 25: ...our driving speed between 3 and 12 kph depending on the amount of refuse To sweep up large amounts of sand drive the machine at low speed and slightly increase the speed of the sweeper roller If the m...

Page 26: ...ing emptying Always close the hopper before lowering it again Do not move the machine until the hopper has been lowered Always empty on level ground to prevent tipping sideways 5 11 Parking The hopper...

Page 27: ...Do not carry out work on the sweeper unless you are trained or thoroughly familiar with your duties Prevent the machine from starting accidentally by disconnecting all power sources These must be dis...

Page 28: ...e gun carefully before carrying out maintenance This is to prevent dirt from getting into the bearings Lubrication equpment should be stored so that it remains clean at all times Lubrication recommend...

Page 29: ...ic cylinders Lubricate Multifak EP2 Every 400 hours Location Measure Remarks Oil filter Replace Every 1200 hours Location Measure Remarks Breather filter Replace Hydraulic oil Replace Rando HDZ 32 Twi...

Page 30: ...il flows out Replace the oil filter If the oil is very dirty the tank can be cleaned Remove the cap from the tank and wipe it clean with a lint free cloth The tank may be flushed out if required using...

Page 31: ...lding or mechanical deformation 6 5 Watering system Flush out the water tank hoses and piping as required Remove the end plugs from the spray pipe and flush it through Clean the water filter It is imp...

Page 32: ...fects in the equipment Carry out any repairs that are needed Clean and lubricate all maintenance areas such as bearings and sliding surfaces Clean all grease nipples Retract all hydraulic pistons Lubr...

Page 33: ...lve block Raise hopper to highest position and read gauge Pressure should be 150 bar Water pump running but there is little or no flow Check that all connections from the tank are free from leaks and...

Page 34: ...d must be approved by the manufacturer See the spare parts list 9 2 Diagrams Hydraulic diagram Wiring diagram 101790 Wiring diagram for braked version Austria 9 3 Miscellaneous General terms of delive...

Page 35: ......

Page 36: ...36 40 Bruksanvisning Geting G1_B_EN...

Page 37: ......

Page 38: ...38 40 Bruksanvisning Geting G1_B_EN...

Page 39: ...______________________________ _________________________________________________ _________________________________________________ _________________________________________________ ___________________...

Page 40: ...www mahlers se REDSKAPSSYSTEM F R KAD L NSAMHET AB M hler S ner Hotingsv gen 40 880 51 Ross n Tel 0624 512 350 Fax 0624 200 50 Email info mahlers se...

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