Mahindra THAR m2DiCR Owner'S Manual Download Page 99

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12-6

12.3 Identifying Components in the Engine Compartment

U52P02

Air Cleaner Assembly

Engine Oil (Engine Oil Filling)

Windshield Washer Fluid Reservoir

Battery

Air Filter Service Indicator

Coolant Recovery Tank

Brake Fluid Reservoir

Power Steering Fluid Reservoir

Clutch Fluid Reservoir

MAINTENANCE

Summary of Contents for THAR m2DiCR

Page 1: ...rstand and follow the instructions provided in this manual and keep it in a safe place for future reference If you have any doubt whatsoever regarding the use or care of your vehicle please visit your Mahindra dealer for assistance or advice This Owner s Manual should be considered as an integral part of the vehicle and should remain with the vehicle ...

Page 2: ...__________________________________________________________________________________ MAHINDRA MAHINDRA LTD GATEWAY BUILDING APOLLO BUNDER MUMBAI 400 039 www mahindra com ...

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Page 4: ...NSTRUMENT CLUSTER AND WARNING LAMPS OVERVIEW 4 1 Instrument Cluster Overview 4 1 Instrument Cluster Overview 4 2 Warning Lamps 4 3 5 SEATS AND SEAT BELTS 5 1 Driver Seat 5 1 Head Restraint 5 1 General Warnings and Instructions Seat Belts 5 2 Fastening Unfastening the Seat Belt 5 4 Child Restraint System CRS if equipped 5 5 6 LOCKS AND KEYS 6 1 Front Doors 6 1 Tailgate 6 2 7 FEATURES AND CONTROL 7 ...

Page 5: ...9 8 Fuel 9 11 10 WHEELS AND TIRES 10 1 Tire Pressure 10 1 Tire Pressure 10 4 Tire Rotation Recommendations 10 7 11 EMERGENCIES 11 1 Hazard Warning Lamp 11 1 Vehicle Does Not Start Checks 11 1 Vehicle Overheating 11 2 Jump Starting 11 3 Towing 11 7 12 MAINTENANCE 12 1 General Owners Information 12 1 Opening Closing the Hood 12 4 Identifying Components in the Engine Compartment 12 6 General Maintena...

Page 6: ...Air Conditioning System Maintenance 12 23 Vehicle Storage 12 23 Winter Care 12 24 Maintenance Service Information 12 25 Table of Contents ...

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Page 8: ...onditions under which you are using your vehicle If you have any questions concerning the proper use or maintenance of your vehicle please call your Authorized Mahindra Dealer Alternatively you can contact Mahindra at 1800 209 6006 Toll free customercare mahindra com We extend our best wishes for safe and pleasurable motoring Sincerely MAHINDRA MAHINDRA LTD 1 1 Safety Symbols Carefully read unders...

Page 9: ...cur An accident could cause you or a bystander to sustain severe personal injury or result in property damage 4 Never use a mobile phone or personal music device while driving This may take your focus off the road and lead to accidents 5 Please be advised that many service and repair tasks require specialized knowledge tools and experience General mechanical aptitude may not be sufficient to prope...

Page 10: ...witch off the engine and wait for the engine to come to a complete stop before performing any repairs or adjustments 15 The vehicle identification plates are the only legal identification reference hence it is necessary to keep them in good condition Never modify data on the plates or remove them The customer is responsible for any possible tampering with the plates which will immediately void the...

Page 11: ... ability to drive safely Exercise your eyes by shifting the focus of your eyes to different parts of the road Use stimulating beverages such as coffee or tea Relax and stay calm Protecting Our Environment Every one of us should play our part in protecting our environment Judicious vehicle usage and disposing hazardous waste including cleaning and lubrication fluids are important steps towards this...

Page 12: ...t vehicle road worthiness and safety leading to an accident resulting in serious injury Mahindra Genuine Accessories A wide selection of quality accessories is available through your authorized Mahindra dealership These accessories have been specifically engineered to allow you to personalize your vehicle to suit your requirements and compliment its style and aerodynamic appearance Each accessory ...

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Page 14: ...NCHRO 80W 90 is used the oil change interval has to be reduced to 40 000 km For other than Maximile brand the oil change interval has to be reduced to 20000 km if the oil meets minimum of API GL 4 SAE 80W 90 specification Transfer Case 4WD MAHINDRA MAXIMILE SYNCHRO UV2 NEW GENUINE TRANSMISSION FLUID 1 6 liters Special Transmission Fluid Use only recommended oil Front Rear Axle Oil MAHINDRA MAXIMIL...

Page 15: ...B20 DIMENSION WEIGHTS mm Wheel Base 2430 mm Overall Length 3760 mm Overall Width 1640 mm Overall Height 1904 mm Minimum Ground Clearance 187 mm Track Width Front 1314 mm Track Width Rear 1295 mm Maximum FAW kg 890 Maximum RAW kg 1200 Maximum GVW Kg 2090 The specifications are for reference only Subject to change without prior notice GENERAL ...

Page 16: ...ipment before touching or attempting change a fuse Use a fuse puller to remove a fuse Fit replacement fuse with the same rating as the one you have removed Do not modify the electrical system of your vehicle contact Mahindra authorized dealer if required Blown fuse can be identified by a break in the filament 2 3 1 Passenger Compartment Fuse Box Located behind the glove box 7 6 5 4 3 2 1 14 13 12 ...

Page 17: ...d Lamp HI Beam 7 15A Blue Head Lamp Low Beam 8 10A ACC Stereo 9 10A Blue Roof Lamp 10 10A Red Park Lamp 11 15A Fuel Feed Pump 12 5A Diagnostic Tool Cluster 13 5A Immobilizer 14 15A Blue ECU 2 3 2 Passenger Compartment Fuse Relay BRAKE SWITCH 15A EGR IMV 15A CLUST LAMP 10A ECU SUPPLY 20A Spare 10A Spare 15A 1 2 3 4 5 6 P12B23 Fuse No Fuse Rating Color Circuit 1 15A Blue EGR IMV 2 20A Red ECU Supply...

Page 18: ...place well away from traffic Park on a level spot with firm ground Stop the engine and turn ON your hazard warning flashers Firmly apply the parking brake Have everyone come out of the vehicle on the side away from traffic Never stop your vehicle in a traffic lane to change a tire You could be hit by an oncoming vehicle Keep driving until you reach a safe location Lifting a vehicle to change a tir...

Page 19: ...he tool kit consists of the a wheel spanner and the jack extension levers U52B12 Spare wheel is mounted on a bracket on the rear tail gate of the vehicle It is held in place by three securing nuts A snap fit wheel cover is fitted on the spare wheel U52B10 GENERAL ...

Page 20: ...s loosen the wheel nuts before raising the vehicle Turn the wheel nuts counter clockwise to loosen To get maximum leverage fit the spanner to the nut so that the handle is on the left side Grab the spanner near the end of the handle and push down on the handle Be careful that the spanner does not slip off the nut Do not remove the nuts but loosen them by one or two turns U52B13 5 GENERAL ...

Page 21: ... keep the vehicle from rolling when it is jacked up When blocking the wheel place a wheel block in front of one of the front wheels or behind one of the rear wheels Open the jack extension as shown and slide the lock to keep the handle straight To raise the vehicle insert the jack handle end along with the extension into the jack and turn it clockwise with the jack handle As the jack touches the v...

Page 22: ...over the other bolts Re install the wheel nuts with the tapered end inward and tighten by hand Press the wheel inward and tighten the wheel nuts further Never use oil or grease on the bolts or nuts Doing so may lead to over tightening the nuts wheel nut spanner slip damage the bolts and also may cause personal injuries Also nuts may loosen and the wheels may fall off which could cause a serious ac...

Page 23: ...rive slowly to the nearest service station and inflate to the correct pressure If it is too high adjust it until it is correct Always reinstall the valve cap after checking or adjusting tire pressure If the cap is not replaced dirt and moisture could get into the valve core and cause air leakage If you lose a valve cap buy another and install it as soon as possible Restore all the Tools Jack and F...

Page 24: ...Compression Ignition Bore x Stroke 88 9 x 101 6 mm No of Cylinders 4 Max Engine Output 46 3 kW 3200 rpm Max Torque Nm rpm 195 Nm 1400 2200 rpm Compression ratio 18 6 1 CLUTCH Type Single plate dry Type TRANSMISSION Type Manual Synchromesh in all Forward Gears No of Gears 5 Forward 1 Reverse SHIFT MECHANISM Type Manual GEAR RATIOS I 4 00 1 II 2 09 1 III 1 38 1 GENERAL ...

Page 25: ...16 8PR Opt 185 85 R16 STEERING Type Description Recirculating Ball Type with Universal Joint Steering Wheel Diameter 406 mm SUSPENSION Front Rigid Leaf Spring Rear Semi Elliptic Leaf Spring Anti rollbar Front Shock Absorber Double Acting Hydraulic Shock Absorber Telescopic BRAKES Service Brake Dual Hydraulic Circuit with Tandem Master Cylinder Vacuum Assisted Front Disc type Rear Drum type GENERAL...

Page 26: ...Vehicle Identification Number VIN THAR m2DiCR 4WD 7 SEATER AC MAHINDRA MAHINDRA LTD MANUFACTURED BY MA1SL4BUND2D58594 BUD4C91822 ENGINE NO MODEL VEHICLE SR NO U52B14 Vehicle Identification Number VIN vehicle serial number is the legal identity of your vehicle It is used in registering the ownership Vehicle identification number plate is riveted on the firewall next to the battery in the engine com...

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Page 28: ...CLE OVERVIEW 3 1 Front Overview A B C D E J F G H I U52C03 A Canopy G Front Parking Lamp B Outside Rear View Mirror H Front Right Turn Signal Lamp C Windshield I Side Repeater Lamp D Windshield Wiper J Side Footstep E Hood lock F Head lamp VEHICLE OVERVIEW ...

Page 29: ...ahindra and Mahindra Ltd 062016 3 2 Side Overview B A C E G F D U52C04 A Spare Wheel B Canopy Flap C Reversing Lamp D Rear Stop Brake Lamp E Rear Right Turn Signal Lamp F Rear Footstep G Rear Tow Hook VEHICLE OVERVIEW ...

Page 30: ...RUMENT CLUSTER AND WARNING LAMPS OVERVIEW 4 1 Instrument Cluster Overview E F C H km ENGINE 0 20 40 60 80 100 120 140 km h B B C A P12D01 START A STOP A Odometer Tripmeter B Warning Telltale Lamps C Speedometer INSTRUMENT CLUSTER AND WARNING LAMPS OVERVIEW ...

Page 31: ...ing Lamp B Right Turn Indicators I High Coolant Temperature Warning Lamp C Parking Brake ON Brake Fluid Low Warning Lamp J Check Engine Lamp D Water in Fuel Filter Warning Lamp K Front Fog Lamp Indicator E Head lamp High Beam Indicator L Stop Start Lamp F Low Fuel Warning Lamp M Low Engine Oil Pressure Warning Lamp G OBD Check Lamp If equipped select models or variants only INSTRUMENT CLUSTER AND ...

Page 32: ...ow or Fast Blinking Indicates left turn lamp is blinking Slow Blinking Normal operation Fast Blinking One more left turn lamp bulb has fused Have the bulb replaced Water in Fuel Filter Warning Lamp Yes Continuously ON Indicates water in fuel filter Drain the water from filter or contact an Authorized Mahindra Dealer for assistance ENGINE Check Engine Lamp Yes Continuously ON or Blinking There is a...

Page 33: ... bulb has fused Have the bulb replaced Head Lamp High Beam Indicator No Continuously ON Indicates head lamp high beam is ON Low Fuel Warning Lamp Yes Continuously ON The fuel level in the fuel tank is low Re fuel immediately to a avoid empty tank Malfunction Lamp OBD Yes Continuously ON There is a potential malfunction related to emission control system contact an Authorized Mahindra Dealer immedi...

Page 34: ...Warning Lamp No Pre check Continuously ON Indicates engine oil pressure is low Check oil level and top up or contact an Authorized Mahindra Dealer for assistance Stop Start Lamp No Continuously ON or Blinking Continuously ON Engine is in auto stop mode Blinking Stop Start is about to stop the engine INSTRUMENT CLUSTER AND WARNING LAMPS OVERVIEW ...

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Page 36: ...underneath driver seat and move the seat forward or backward to achieve the desired position Check and confirm that the seat is locked in the desired position 5 2 Head Restraint Your vehicle seats are equipped with head restraints which are vertically adjustable The purpose of these head restraints is to help limit head motion in the event of a rear collision U52E02 Always align top of the head re...

Page 37: ...ng the initial impact being able to unbuckle yourself and escaping from the vehicle is much greater if you are belted In order to be properly buckled you must always sit up straight and keep your feet on the floor in front of you The lap part must be worn low and tight across your hips just touching the top of your thighs While fastening the seat belt the shoulder strap of the seat belt must pass ...

Page 38: ...belt will not provide protection in an accident resulting in serious injury Seat belt systems can be prone to abuse They are not indestructible They must be handled with care to avoid damage Keep the belts clean and dry Belt retraction may become difficult if the belts and webbing are soiled If they need cleaning use a mild soap solution or lukewarm water Never use bleach dye or abrasive cleaners ...

Page 39: ...e lap belt across your hips The seat belt retractor will pull in any slack in the shoulder strap A slow and easy motion will allow the belt to extend and let you move your body around freely Periodically check the seat belt as you ride to be sure it remains snug and in position If there is a sudden stop or impact the belt will lock into position It will also lock restrict if you try to lean forwar...

Page 40: ...unrestrained child could suffer serious injuries during emergency braking or collision Adjust the passenger seat to its fully rearward and lowest position while securing a child seat An improperly installed child restraint could lead to serious injury in an accident Be sure to follow the child restraint system child seat manufacturer s instructions for belt routing Infants and small children shoul...

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Page 42: ...pen the door from inside pull the door lever away from door and push the door out to open U52G02 To open the door from outside lift the door handle to unlock the door and firmly pull to swing the door open To lock the doors U52G03 The driver door can be locked unlocked from outside using the key LOCKS AND KEYS ...

Page 43: ...be locked unlocked from inside by using door lock tabs Lift the tab up to unlock and press the tab down to lock 6 2 Tailgate U52G07 Pulling the tail gate handle outwards unlocks the tail gate and you can swing open the tail gate To lock unlock the tail gate from inside push pull the lock tab on the tail gate down up accordingly U52G06 LOCKS AND KEYS ...

Page 44: ... Ltd 062016 6 3 Swinging the tail gate firmly to its closed position locks the tail gate automatically Driving the vehicle with tail gate in open condition is dangerous Ensure the tail gate is locked before driving away LOCKS AND KEYS ...

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Page 46: ...View Mirror ORVM U52H02 Integrated exterior rear view mirrors on both the sides facilitate maximum side and rear view information to the driver Both the ORVM s are hinged and may be moved either forward to unfold or rearward to fold Do not overestimate the distance of the objects that you see in the mirrors Objects seen in convex mirrors are much closer than they appear FEATURES AND CONTROL ...

Page 47: ...ver 7 4 Lamps 7 4 1 Lighting Control Stalk OFF OFF U52H04 The lighting control stalk is located on the right hand side of the steering wheel and is a part of the combination switch It controls operations of parking lamps head lamps head lamp beam selection high beam flashing and turn signals when the ignition switch is ON FEATURES AND CONTROL ...

Page 48: ... OFF the turn signal lamps If the turn signal lamps on the instrument panel flash faster than normal there may be a possibility that one or more of the turn signal lamp bulbs have blown Replace the blown bulb immediately For smooth operation of turn signal switch it is recommended to switch on turn signal before turning the steering wheel 7 4 3 Lamps OFF OFF OFF U52H04 7 4 4 Parking Lamps ON OFF O...

Page 49: ... license plate lamp and instrument panel illumination lamps are also activated when the Parking lamp is switched ON 7 4 5 Head Lamp ON OFF OFF U52H07 Head lamp High Low beam OFF OFF U52H08 A B C A Head lamp Flash Pass B Low Beam C High Beam FEATURES AND CONTROL ...

Page 50: ... setting provides good visibility to the driver with minimum inconvenience to other road users To properly aim the head lamp beam use the head lamp leveling switch This switch is located on the right side of the steering column shroud in the instrument panel This switch has five positions marked as 0 1 2 3 4 E F E F U52H34 Switch Position Vehicle Loading Condition 0 Driver only 0 Driver Co driver ...

Page 51: ...120 100 80 60 40 20 U52H23 The hazard warning lamp switch is located on the instrument panel between the centre AC vents To turn the hazard warning lamp ON press the switch once All the turn signal lamps flash The instrument cluster turn indicator lamps also flash indicating the same To turn OFF press the switch again Use the hazard warning lamp when your vehicle is stationary or to warn other roa...

Page 52: ...ase of reach It is also recommended to keep copies of all vehicle documents in the glove box for reference when needed Do not overload the glove box Do not store loose or small metal objects inside the glove box This will lead to rattling while the vehicle is driven on bad roads 7 5 2 Sun Visor The sun visors can be used for either frontal or sideward swivelled to one side shade to reduce glare or...

Page 53: ...unction is active The wipe wash function can be activated only when the ignition is in ON position If you switch off the ignition before switching off the wiper the blades stop at random on the windscreen When the ignition is switched on again the wiper blades return to the resting position provided the wipe wash stalk is in OFF position Do not operate the wipers when the windshield is dry It may ...

Page 54: ...le speed is affected by size of the tires used If the size of the tires are changed from those fitted at the factory the speedometer might not display the correct road surface speed and distance travelled 7 8 2 Odometer E F C H km 0 20 40 60 80 km h P12F14 The odometer records and displays the total distance traveled in kms 7 8 3 Trip meter and Reset Button E F C H km 0 20 40 60 80 km h P12F15 A B...

Page 55: ...ne coolant temperature The coolant temperature varies with changes in weather load on engine and driving pattern Temperature bar rising from C towards H indicates that the engine coolant is heating up E F C H km 0 20 40 60 80 km h P12F16 Do not continue driving the vehicle with a overheated engine This will lead to damage of engine components and engine seizure 7 8 5 Fuel Level Gauge The fuel disp...

Page 56: ...ay may fluctuate or the low fuel level warning lamp may illuminate earlier than usual Always check the fuel level when the vehicle is on level road If the low fuel warning lamp continues to flash even after filling sufficient fuel contact your Authorized Mahindra Dealer as soon as possible Refuel your vehicle only after switching OFF the ignition FEATURES AND CONTROL ...

Page 57: ...ttery Charging Warning Lamp B Right Turn Indicators I High Coolant Temperature Warning Lamp C Parking Brake ON Brake Fluid Low Warning Lamp J Check Engine Lamp D Water in Fuel Filter Warning Lamp K Front Fog Lamp Indicator E Head lamp High Beam Indicator L Stop Start Lamp F Low Fuel Warning Lamp M Low Engine Oil Pressure Warning Lamp G OBD Check Lamp If equipped select models or variants only FEAT...

Page 58: ... to high beam or when the head lamp flash is used Check Engine Lamp ENGINE The check engine lamp illuminates when the ignition is switched ON and goes out in 2 seconds indicating normal status The lamp blinks or illuminates continuously if there is a fault in the engine management system Contact the nearest Mahindra dealer for necessary repairs Parking Brake Low Brake Fluid Lamp The lamp illuminat...

Page 59: ...t Temperature Warning Lamp The high engine coolant temperature warning lamp illuminates when the coolant temperature is above 105ºC Stop the vehicle and run it in idle condition for few minutes Check the temperature gauge LCD bars if the temperature has reduced you can continue driving If not contact an Authorised Mahindra Dealer immediately Do not continue driving the vehicle with an overheated e...

Page 60: ...umulation of water in the fuel filter reaches the maximum permissible limit The fuel filter needs to be drained Contact an Authorised Mahindra Dealer Do not continue driving the vehicle with the water in fuel warning lamp ON This may result in fuel pump other fuel system component damage which will not be covered by the limited warranty 7 11 Stop Start Lamp The Stop Start Stop Start lamp flashes w...

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Page 62: ...oose or worn suspension components 8 2 Braking U52J02 To apply the parking brake pull the park brake lever up as firmly as possible When the parking brake is applied with the ignition ON the brake warning lamp in the instrument cluster illuminates To release the parking brake pull the parking brake lever up slightly press the release button on the lever tip and lower the parking brake lever comple...

Page 63: ...brake while the vehicle is in motion can cause the rear wheels to lock up You could lose control of the vehicle and cause an accident Although the parking brake is not recommended to stop a moving vehicle if the normal brakes fail the parking brake can be used to stop your vehicle in an emergency However the vehicle s stopping distance increases greatly affecting the handling of the vehicle advers...

Page 64: ...nctioning of all lamps in the instrument panel Check all doors are properly closed and locked both from inside and outside The Engine Management System controls the engine s idle speed When the engine starts idle RPM runs higher than normal in order to warm the engine The engine idle speed RPM reduces once the engine warms up Never start your vehicle in a closed garage or in an enclosed area Exhau...

Page 65: ... Once the engine is running release the key and the key reverts back to ON position disengaging the starter motor from the engine Do not continue cranking after the engine has started This will lead to damage of the starter and other engine components If turning the key is difficult jiggle the steering wheel from side to side and try again The key can be removed only in the LOCK position When the ...

Page 66: ... nearest Authorized Mahindra Dealer Few warning lamps briefly illuminate See Warning Lamps in the Instrument Cluster section for more information To prevent damage to the starter wait 10 seconds before attempting to restart the engine If the vehicle battery has discharged use booster cables a booster battery or a battery from another vehicle to start Jump starting a vehicle can be dangerous if don...

Page 67: ...atures Long periods of idling may be harmful to your engine 9 4 Gear Shifting 1 2 4 R 3 5 U52L03 1 3 4 2 5 R The gearshift pattern is shown on the gear lever knob Press clutch pedal fully while shifting gear and then gradually release clutch Change one gear at a time in the ascending or descending order Prior to changing forward gears to reverse gear and reverse gear to forward gears bring the veh...

Page 68: ...dren or other obstructions or hazardous material that might be present behind the vehicle Loaded vehicles with a higher center of gravity may handle differently than unloaded vehicles Extra precautions such as slower speeds and increased stopping distance should be taken when driving a heavily loaded vehicle Always slow down in gusty crosswinds Because of its profile and higher center of gravity y...

Page 69: ...ntering the water Never drive through water flowing above the bottom portion of the bumper engine bottom shield or above the tyre centre wheel hub line Not following this instruction will allow water to enter vehicle components causing internal damage to the components affecting driveability safety emissions and reliability When driving through water drive very slowly and at constant speed less th...

Page 70: ...bed causing your vehicle to sink into deeper water Determine the exit point s that are downstream of your entry point to compensate for drifting Off road Water driving puts more stress on your vehicle than on road driving Always perform a maintenance inspection after each day of off road driving that has taken you through rough terrain sand mud or water Check for accumulations of plants or bushes ...

Page 71: ...key to the steering lock position and remove the key Firmly engage the parking brake Move the gear shift lever to 1 st gear position reverse gear if parking on an down slope Slowly release the service brake pedal Lock your vehicle before leaving 9 7 4WD System if equipped U52H32 4H 4L 2H N The 4WD system can be used for off terrain driving or steep inclines like ghat sections and hill terrain regi...

Page 72: ...lling in sand mud or deep snow Driving in the 4L position on dry hard surfaced roads may cause increased tire wear and damage to driveline components Take care not to over rev the engine and do not exceed 20 kmph when driving in this mode When operating your vehicle in 4L the engine speed is considerably higher than that of the 4H position at a given road speed Because the four wheel drive provide...

Page 73: ...lling a load or for additional control at slower speeds select a low gear and or shift the transfer case to the 4L range Over revving the engine can spin the wheels and traction will be lost Avoid abrupt gear shifts on slippery roads engine braking may cause skidding and loss of control 9 7 3 Do s and Don ts Do s While the system is shift on the fly between 2H 4H 2H it is a good practice to stop t...

Page 74: ...4H while vehicle is in motion Always stop the vehicle and then shift the transfer case lever 9 8 Fuel Use commercially available vehicular Ultra low Sulfur Highway Diesel that meets the BIS standard IS 1460 2010 BS IV BS III specification or equivalent Do not fill the fuel tank or mix the fuel with gasoline alcohol based fuels kerosene etc This will damage the engine fuel and exhaust system compon...

Page 75: ...ould damage the engine severely Have the system checked by a Mahindra authorized dealer immediately 9 8 1 Tips for Better Fuel Economy Give due consideration to the points listed below for better performance of vehicle and enhance fuel economy Steady speeds without stopping will usually give the best fuel economy Idling for long periods of time may waste fuel Anticipate stopping slowing down may e...

Page 76: ...uel economy Driving on flat terrains offer improved fuel economy as compared to driving on hilly terrains 9 8 2 Calculating Fuel Efficiency 1 Re fuel your vehicle till the auto cut off mode 2 Reset trip meter to zero 3 Drive at moderate speed for minimum distance of 100 km 4 Re fuel at the same fuel station till the auto cut off mode Assume a liters of fuel was filled and b was the trip meter read...

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Page 78: ...RADIAL STEEL BELTED RADIAL on the sidewall A tire not marked with RADIAL is a bias ply tire C TUBELESS or TUBE TYPE A tubeless tire does not have a tube inside the tire and air is directly filled in the tire A tube type tire has a tube inside the tire and the tube maintains the air pressure D Max Load Limit Your vehicle is originally equipped with tires supplied by a reputable manufacturer If you ...

Page 79: ... number is the wheel or rim diameter in inches E 105 Two or three digit number This number is the tires load index It is a measurement of how much weight each tire can support F Q Tire speed rating or speed symbol Never drive the vehicle faster than the tire speed rating The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time under a standard condit...

Page 80: ... accident and or personal injury Improper inflated tires can adversely affect vehicle handling or can fail unexpectedly resulting in an accident and or personal injury Under inflation is the most common cause of tire failures and may result in severe tire cracking tread separation or blowout with unexpected loss of vehicle control and increased risk of injury Under inflation increases sidewall fle...

Page 81: ...e erratic and unpredictable steering response or may cause the vehicle to drift left or right Improper inflation pressures can cause uneven wear patterns to develop across the tire tread These abnormal wear patterns will reduce tread life resulting in a need for earlier tire replacement Under inflation also increases tire rolling resistance and results in higher fuel consumption The proper cold ti...

Page 82: ...y Under inflation increases sidewall flexing and rolling resistance resulting in heat buildup and internal damage to the tire It also may result in unnecessary tire stress irregular wear loss of vehicle control and accidents Always inflate your tires to the recommended pressure even if it is less than the maximum inflation pressure information found on the tire The recommended tire inflation press...

Page 83: ...e tire should be replaced after six years regardless of the remaining tread Failure to follow this warning can result in sudden and unexpected tire failure leading to an accident and or personal injury Keep dismounted tires in a cool dry place with as little exposure to light as possible Protect tires from contact with oil grease and fuels Do not use a tire wheel size or speed rating other than th...

Page 84: ...ction levels and contribute to a smooth quiet ride Follow the recommended tire rotation frequency for your type of driving Type 2 Applicable for 4 Alloy wheels and Spare wheel with Steel rim It is recommended rotating the tires as per the Maintenance Schedule The suggested rotation method is the forward cross shown in the diagram The benefits of rotation are especially worthwhile with aggressive t...

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Page 86: ...rting procedure and that you have sufficient fuel If the engine is not cranking or is cranking too slowly intermittently 1 Check that the battery terminals are tight and clean 2 If the battery terminals are firmly fastened switch ON the interior lamps 3 If the lamps do not illuminate glow dim or go OFF when the starter is cranked then it indicates a weak or discharged battery Try jump starting Fol...

Page 87: ...r electronic controls In case of certain faults the engine may go to limp home mode which is indicated by the check engine lamp Have your vehicle checked by an Authorized Mahindra Dealer as soon as possible 11 3 Vehicle Overheating If the needle in the temperature gauge in the instrument cluster is all the way up to the H and or the high engine coolant temperature warning lamp is ON your engine ha...

Page 88: ...uts OFF abruptly to safeguard engine components from overheating and consequent failure Abrupt engine shut off can lead to uncontrollable driving condition and accidents Stay clear of hot and rotating vehicle parts while visually inspecting the vehicle The coolant inside the cooling system is under high pressure and temperature Never open the pressure cap of the degassing tank when the engine is h...

Page 89: ... the vehicle Call Mahindra Road Side Assistance or replace the battery If the weather is very cold remove the refill caps and check the condition of the electrolyte If it seems slushy or like ice do not attempt jump starting until it thaws 1 Park the working vehicle near the disabled vehicle Park the vehicle in such a way that the distance between both vehicle batteries is as small as practical Tu...

Page 90: ...od battery Connect one black clamp to the negative terminal of the good battery Connect the other black clamp to a piece of grounded metal on the dead vehicle preferably shiny metal not painted or oily that is attached to the engine Usually a nut bolt or other protruding shiny metal will work You may see a small spark when you connect to a good ground As a last resort you may connect to the negati...

Page 91: ...of the battery 8 Keep the recently disabled vehicle s engine running Run the vehicle above idle slightly revved up with your foot on the accelerator This should give the battery enough charge to start the vehicle again If it does not you probably have a dead battery or a dying alternator Improper jump starting procedures can result in battery explosion and acid burn hazard Loosely connected batter...

Page 92: ... lift equipment The tow truck uses two pivoting arms that go under the tires front or rear and lift them off the ground The other two tires remain on the ground Sling type equipment The tow truck uses metal cables with hooks on both ends These hooks go around parts of the frame or suspension and lift the end of the vehicle off the ground This is not a good method of towing as it may damage the veh...

Page 93: ...n specifically intended for use in towing vehicles A driver must be in the vehicle being towed to steer and operate the brakes Towing in this manner must be done only on hard surfaced roads for short distances and at low speeds Also the wheels axles drive train steering and brakes must all be in good working condition Avoid sudden starts or erratic driving maneuvers which would place excessive str...

Page 94: ...at your Mahindra dealer s service department does the best job to meet the maintenance requirements on your vehicle reliably and economically Get the most from your vehicle with routine maintenance Routine maintenance is the best way to help ensure you get the performance dependability long life and better resale value you expect from your vehicle This is exactly why we ve put together this Mainte...

Page 95: ...ery date and mileage 12 1 3 Warranty Information Read the Warranty Information given in the Warranty Information Maintenance Guide for the terms and provisions of Mahindra warranties applicable to this vehicle Mahindra genuine parts fluids lubricants and accessories are available at any Authorized Mahindra Dealer They will help keep the vehicle operating at its best 12 1 4 Protect your Warranty Ro...

Page 96: ...r Your vehicle s oils and fluids should be changed at the specified intervals or in conjunction with a repair 12 1 1 3 Chemicals and Additives Non Mahindra approved chemicals or additives are not required for factory recommended maintenance In fact Mahindra recommends against the use of such additive products unless specifically recommended by Mahindra for a particular application Your vehicle is ...

Page 97: ...vehicle parts Keep all open flames and other burning material like cigarettes away from the battery and all fuel related parts Do not start run the engine when any engine peripheral parts are removed 12 2 Opening Closing the Hood The hood release lever is located in the driver side foot well area below the instrument panel To open the hood follow the steps below 1 Pull the lever to release the hoo...

Page 98: ...e is being driven causing a total loss of visibility resulting in an accident Do not move the vehicle with the hood in the raised position as vision is obstructed Follow the below steps to close the hood 1 Pull the hood down to a few inches above its fully closed position 2 Now release the hood and allow it to fall by its own weight The secondary latch is engaged now 3 Firmly press the hood down w...

Page 99: ...ne Compartment B A C D E F G H I U52P02 A Air Cleaner Assembly F Engine Oil Engine Oil Filling B Windshield Washer Fluid Reservoir G Battery C Air Filter Service Indicator H Coolant Recovery Tank D Brake Fluid Reservoir I Power Steering Fluid Reservoir E Clutch Fluid Reservoir MAINTENANCE ...

Page 100: ...gate the cause or take your vehicle to your Authorized Mahindra Dealer or a qualified service shop immediately Make these checks only with adequate ventilation if you intend to run the engine In the Engine Compartment Front windshield washer fluid level Engine coolant level Battery condition Brake Clutch fluid level Engine oil level Power steering fluid level Fluid leaks Hoses joints and pipes for...

Page 101: ...s Thin films of oil left over when pistons move in cylinders are sucked into the combustion chamber due to high negative pressure generated when the vehicle is decelerating This oil gets burnt in the combustion chamber Oil is also used to lubricate the stems of intake valves Some of this oil is sucked into the combustion chamber together with the intake air and is burnt there Engine oil consumptio...

Page 102: ...he Min and Max marks Wait for a few minutes after every top up for the oil to settle down before checking the level U52P03 Oil levels above the Max mark may cause engine damage poor performance Put the dipstick and the oil filler cap back and ensure it is fully properly seated To avoid possible oil loss and injury due to hot blow by gas DO NOT operate the vehicle with the engine oil level dipstick...

Page 103: ...ed till the level rises above the MIN but remain below the MAX marking on the coolant recovery tank However if the Coolant Recovery Tank is found to be near empty it is recommended that the system be checked at an Authorized Mahindra Dealer Never open the pressure cap when the engine is hot Hot coolant may splash resulting in serious personal injury or severe burns by the erupting liquid Top up on...

Page 104: ...brake fluid till the MAX mark or contact an Authorized Mahindra Dealer immediately Carefully clean the cap on the reservoir before you remove it and be sure no debris fall in the reservoir Do not keep the reservoir open for longer than necessary to add brake fluid Use only brake fluid that meets Mahindra specifications Refer to the Lubricant and Capacities section Draining or changing of brake flu...

Page 105: ...teering fluid level at the defined service intervals Refer to Maintenance Chart for details The fluid level should be checked if a leak is suspected abnormal noises are apparent and or the system is not functioning as anticipated Coordinate inspection efforts through an Authorized Mahindra Dealer Driving a vehicle with power steering fluid below the minimum mark will damage steering system Use onl...

Page 106: ...th a clean cloth wipe any spilled fluid from all surfaces Changing of power steering fluid should always be done by an Authorized Mahindra Dealer 12 5 9 Windshield Washer Fluid Top up 11 2 1 WINDSHIELD WASHER U52N11 Top up the windshield washer reservoir as and when required The fluid reservoir is located on the RHS of the engine bay behind the air cleaner assembly The reservoir supplies washer fl...

Page 107: ...sition the wiper blade at right angles to the wiper arm 2 Press the retaining clip in the opposite direction disengage the wiper blade and pull it off the arm To prevent damage to the windshield don t let the wiper arm slap down on to it 3 Hold the end of the rubber and pull until the tabs are free of the metal support 4 Carefully insert the new blade rubber Then install the blade assembly in the ...

Page 108: ...ead lamp by unlocking the wire clamp U52N13 Detach the bulb assembly from the wiring connector near to the head lamp U52N14 U52N16 U52N15 Insert the connector into the new bulb of the same wattage and follow the reverse procedure to assemble the bulb assembly in the headlight assembly Clamp the bulb assembly by wire clamp properly MAINTENANCE ...

Page 109: ...enance Inside the Vehicle 12 7 1 Lights Make sure the headlights stop lights tail lights turn signal lights and other lights are all working Check headlight aim 12 7 2 Warning Messages and Lamps Check all warning lamps appearing in the instrument cluster and DDAS Refer to the relevant sections in this manual for further details 12 7 3 Seats Check that all seat controls such as seat adjusters seat ...

Page 110: ...2 8 4 Tyre Inflation Pressure Check the tire pressure with a pressure gauge every week 12 9 Battery Your vehicle is equipped with a Mahindra genuine battery For longer trouble free operation keep the top of the battery clean and dry Also make certain the battery cables are always tightly fastened to the battery terminals If you see any corrosion on the battery or terminals remove the cables from t...

Page 111: ...If acid splashes in the eyes or on the skin flush contaminated area immediately with large quantities of water A battery generates hydrogen gas which is flammable and explosive Keep any flame or spark away from the vent holes Keep batteries out of reach of children Battery posts terminals and related accessories contain lead and lead components Wash hands after handling batteries If the battery ha...

Page 112: ... add distilled water until the level reaches the upper marker Adding distilled water Remove the vent plugs Add distilled water to all the cells that require the fluid and secure the plugs properly 12 10 Appearance Care and Protection 12 10 1 Washing the Exterior Wash your vehicle regularly with cool or lukewarm water and a neutral pH soap Never use strong household detergents or soap such as dish ...

Page 113: ...y the product as you would wax to clean chrome parts allow the cleaner to dry for a few minutes and then wipe off the haze with a clean dry rag Never use abrasive materials such as steel wool or plastic pads as they can leave scratches on the chrome surface After polishing the chrome parts you can also apply a coating of Premium Liquid Wax available at your Authorized Mahindra Dealer or an equival...

Page 114: ...do not wipe properly substances on the vehicle s glass or the wiper blades may be the cause These may include hot wax treatments used by commercial car washes water repellent coatings tree sap or other organic contamination these contaminants may cause squeaking or chatter noise from the blades and streaking and smearing of the windshield To clean these items follow these tips The windshield rear ...

Page 115: ... cleaners as these may damage the finish of the instrument panel interior trim and cluster lens If a staining liquid like coffee juice has been spilled on the instrument panel or on the interior trim surfaces clean as follows Wipe up spilled liquid using a clean white cotton cloth Apply Vinyl Cleaner to the wiped area and spread around evenly Apply cleaner to a clean white cotton cloth and press t...

Page 116: ...ly for vehicles in coastal places 12 11 Air Conditioning System Maintenance Your vehicle s air conditioning is a sealed system Any major maintenance such as recharging should be done by a qualified technician However you can do a few things by yourself to make sure the air conditioning works efficiently Run the air conditioning system at least once a week even during the cold weather months Run it...

Page 117: ...s could leave you stranded for hours Having adequate fuel supply will allow you to idle the engine from time to time to keep warm Do not Tap the ice on the window to crack it or chip it for a good place to start scraping You could end up cracking more than the ice and end up with a cracked or shattered windshield window Pour warm or hot water on the windshield to melt ice This will crack your wind...

Page 118: ...mation While it goes without saying that your vehicle is designed to give you the best performance you are advised to maintain it as per Instructions given in the Owner s Handbook You are entitled to three labour free services by any of our Dealers Service Centres as per the following schedule All consumable such as oil oil filter fuel filter and service maintenance items if changed are charged La...

Page 119: ...fficiently all the time follow the maintenance schedule The service interval for the scheduled maintenance is determined by the odometer reading Take your vehicle to an Authorized Mahindra Service Station only Trained technicians and genuine Mahindra parts at Mahindra Authorized service stations are best for your vehicle They will perform all the scheduled maintenance jobs reliably and economicall...

Page 120: ...ery 20 000 kms R R R R R R Auto Tensioner Replace every 1 00 000 kms R Accessory Drive Belts Replace every 1 00 000 kms R Coolant 3 Replace at 60 000 kms then every 80 000 kms I I I I I I R I I I I AIR FUEL AND EXHAUST Air Filter Element 5 Replace every 40 000 kms R R Fuel Filter Element Replace every 20 000 kms R R R R R Fuel Tank Stainer C Water In Fuel Filter D I I I I I I TRANSMISSION Manual T...

Page 121: ...h Fluid Level And LeakB Replace every 40 000 kms or every 1 year I I I R I I I R I I Brake Pads Calipers Inspect every 10 000 kms I I I I I I I I I I Brake Liners Drums Inspect every 20 000 kms I I I I I Parking Brake A A A A A A SUSPENSION Front Suspension Bolt Torque I I I I I I I Suspension Bushes Shackle Pivot Inspect every 20 000 kms I I I I I STEERING Power Steering Fluid Level And Leak Insp...

Page 122: ...t at 5000 20000 then every 20000 kms I I I I I I Exhaust Pipe Mountings and Damage Leakage Inspect at 5000 20000 then every 20000 kms I I I I I I Road Test I I I I I I I I I I I On chargeable basis 5 Under extreme operating conditions replace air filter every 35 000 kms 1 Change as per the kms or 1 year whichever earlier B Change brake and clutch fluid every 40 000 km or every 1 yr whichever earli...

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Page 124: ...Engine Oil 12 8 Engine Oil Consumption 12 8 Exterior Chrome 12 20 Exterior Lamps 7 2 F Fastening Unfastening the Seat Belt 5 4 Features and Control 7 1 Flat Tire 2 5 Fluid Leaks 12 8 Front Doors 6 1 Front Overview 3 1 Fuel 9 11 Fuel Level Gauge 7 10 Fuses and Relays 2 3 G Gear Shifting 9 4 General Driving Precautions 9 5 General Maintenance 12 7 General Owners Information 12 1 General Safety Infor...

Page 125: ... 2 Snow Chains 10 7 Speedometer 7 9 Starting and Driving the Vehicle 9 1 Starting the Engine 9 3 Steering and Brakes 8 1 Stop Start Lamp 7 15 Stopping the Engine 9 8 Suggestions for Obtaining Service for your Vehicle 12 1 T Tailgate 6 2 Technical Specifications 2 11 Tips for Better Fuel Economy 9 12 Tire Pressure 10 1 10 4 Tire Rotation Recommendations 10 7 To Owner s of a Mahindra Vehicle 1 3 Tow...

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Mahindra THAR m2DiCR, Owner'S Manual

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