Maguire Products WEIGH SCALE BLENDER WSB-100 Series Installation Operation & Maintenance Download Page 4

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M A G U I R E P R O D U C T S , I N C .

W E I G H S C A L E B L E N D E R



Maguire Weigh Scale Blender

12 Software Operation & Maintenance Manual

Introduction

EC Declaration of Conformity __________________________________________________ 6

Getting Started

– Read this page! _______________________________________________ 7

Safety Notifications and Safety Hazards _________________________________________ 8

Blender Parts Key ___________________________________________________________ 11

12-12 Controller Parts Key ____________________________________________________ 12

4088 Standard Controller Parts Key ____________________________________________ 14

Setup and Installation

Assembly and Installation Instruction __________________________________________ 16

Wiring Considerations _______________________________________________________ 21

Selecting the Correct Model ___________________________________________________ 22

Check Out Procedure and Diagnostics __________________________________________ 23

Configuration and Operation

Loadcell Zero and Full Weight Calibration ______________________________________ 26

Enable Components and Set Material Types ____________________________________ 28

Examples of Configuring the Settings _________________________________________ 29

Entering Material Settings ____________________________________________________ 33

Assigning Material Settings to Thumbwheels ____________________________________ 33

Material Flow Rate Calibration _________________________________________________ 34

Micro Pulse Instructions _____________________________________________________ 35

Instructions for Normal Operation _____________________________________________ 36

Special Features

– TAG, Recipe Database, FAST, Batch ___________________________ 37

WSB Controller Description of Controls and Outputs _____________________________ 39

Controller Keypad

– Summary Description ______________________________________ 50

Controller Keypad

–Description of Functions ____________________________________ 51

Star Functions

– What they relate to ___________________________________________ 57

Star Functions ______________________________________________________________ 58

Parameters

– What they relate to ______________________________________________ 66

Parameters Introduction _____________________________________________________ 67

General Parameters _________________________________________________________ 68

Component Parameters ______________________________________________________ 70

Changing Parameter Settings _________________________________________________ 93

Saving parameter Settings in User Backup ______________________________________ 94

Communications ____________________________________________________________ 95

Summary of Contents for WEIGH SCALE BLENDER WSB-100 Series

Page 1: ...ender MAGUIRE WEIGH SCALE BLENDER 12 12 Controller 4088 Standard Controller with TWELVE COMPONENT SOFTWARE INSTALLATION OPERATION MAINTENANCE Original Instructions Manual Revision Date October 7 2021...

Page 2: ...U I R E P R O D U C T S I N C 2 W E I G H S C A L E B L E N D E R Use this space to record information about your Maguire Weigh Scale Blenders Serial Number Date of Purchase Model Number ID IP Address...

Page 3: ...WSB it is recommended to read thoroughly these operating instructions Maguire Products Inc accepts no responsibility or liability for damage or malfunction of the equipment arising from non observanc...

Page 4: ..._ 29 Entering Material Settings ____________________________________________________ 33 Assigning Material Settings to Thumbwheels ____________________________________ 33 Material Flow Rate Calibratio...

Page 5: ..._ 110 Normal Operating Sequence _________________________________________________ 111 Verifying Load Cell Function ________________________________________________ 113 Load Cell Raw Signal Readout ___...

Page 6: ...M A G U I R E P R O D U C T S I N C 6 W E I G H S C A L E B L E N D E R EC Declaration of Conformity...

Page 7: ...ard ONLY Not available in 12 12 Sets the blend mode as Additive are dispensed as a of Natural or Materials are a of Total Batch See 08 Load Cell Calibration Page 26 Load Cells of new blenders are cali...

Page 8: ...aintenance on page 118 Eye Protection Always wear safety glasses when using this equipment Maximum continuous noise level The highest continuous Noise levels recorded for this equipment was measured a...

Page 9: ...these blades Check for Sharp Edges frequently Replace Blades if a Hazard exists HAZARD SLIDE VALVES Slide valves in hoppers SLAM CLOSED without warning ALWAYS keep fingers clear of slide gate opening...

Page 10: ...M A G U I R E P R O D U C T S I N C 10 W E I G H S C A L E B L E N D E R Blender Parts Identification...

Page 11: ...eight in the Weigh Bin 13 Load Cell Bracket Load Cell Bracket for mounting Weigh Bin onto the Load Cells 14 Safety Interlock Pneumatic and Electrical Safety interlock stops blender operating if door i...

Page 12: ...M A G U I R E P R O D U C T S I N C 12 W E I G H S C A L E B L E N D E R 12 12 Controller Parts Identification The 12 12 controller can be identified by a black metal enclosure...

Page 13: ...l Low Sensor Mount 2 Left Side Panel 2 1 Stop End of Cycle Continue Switch 2 2 Computer Serial Connection 2 3 USB Port for Flash Drive software updates reports to text files 2 4 Load Cell Port Input 2...

Page 14: ...M A G U I R E P R O D U C T S I N C 14 W E I G H S C A L E B L E N D E R 4088 Standard Controller Parts Identification The 4088 Standard controller can be identified by a silver metal enclosure...

Page 15: ...speaker 2 4 Silence Alarm Press Down Button 2 5 Ethernet Port RJ 45 2 6 RS 232 RS 485 port 2 7 Load cell communication port 2 8 USB Port for Flash Drive software updates reports to text files 3 Right...

Page 16: ...ly removed and replaced with a eyebolt for lifting purposes Optional Lifting Hangers are available from Maguire Products to allow lifting the blender with a strap or chain Weight and dimensions of eac...

Page 17: ...M A G U I R E P R O D U C T S I N C 17 W E I G H S C A L E B L E N D E R...

Page 18: ...install the weigh bin with the load cell hanger to the left If bin is already in place remove any shipping materials packing tape or string 3 Hang the Color and Additive Feeders Optional a Lift side...

Page 19: ...Mix 4 0 110 1 60 Controller 4 0 480 3 60 Mix 2 0 2400 3000 110 1 60 Controller 4 0 400 3 50 N PE 4 0 240 3 60 Mix 3 2 110 1 60 Controller 4 0 480 3 60 Mix 1 6 Secure voltage supply cable per the requi...

Page 20: ...4 39 7 8 1012 8 1 8 206 E F Gaylord WSB 900 1800 51 7 8 1318 63 1 4 1607 56 1422 VTA Barrel Gaylord 36 914 8 203 8 203 43 1 4 1099 69 1 4 1759 57 1 4 1454 16 1 8 410 36 914 56 1422 36 914 15 381 15 38...

Page 21: ...on cords should be avoided They also reduce the ability to provide a dampening effect on spikes and static The further the equipment is from a substantial power source the more susceptible it is to sp...

Page 22: ...127x127x127 5 x 5 x 5 1 3Kg 140 140R 140MP 1000 254x153x153 6 x 10 x 6 1 3Kg 220 240 240R 260 2000 254x254x178 10 x 10 x 7 2 3 Kg 420 440 440R 460 4000 254x254x254 10 x 10 x 10 2 10 Kg 940 950 960 900...

Page 23: ...LF TEST Followed by FIRMWARE OK Checksum xxxxxxxx Followed by TWELVE COMPONENT Followed by the software version V xxxxxT Followed by model number MODEL 220 or the model you have WMB 140 140R 220 240 2...

Page 24: ...are counter clockwise starting with far left corner hopper FOR WSB 200 400 900 1800 SERIES On 2000 4000 9000 and 18000 gram SIX hopper systems facing the Controller side of the blender Devices 1 2 3 4...

Page 25: ...sponse is not sensitive or does not return to its start point check for interference around weigh bin If pressing does not display ENTER PASSWORD you are not in the normal power up mode or the keypad...

Page 26: ...able is plugged into the side of the controller BE SURE the weigh bin is resting on the load cells freely and does not make contact with anything around it BE SURE the air line to the weigh bin s dump...

Page 27: ...24000 Whole grams 3000 Series 2400 30000 grams 30000 Whole grams Press Display will say WSB CELL FULL ENTER WEIGHT _ _ _ _ _ 5 digits Enter the gram value of your calibration weight at this time The...

Page 28: ...nt by doing the following Press Display will say Comp 2 OFF REPEAT sequence for ALL components you use The key will navigate through all components The key will change the TYPE for a component Compone...

Page 29: ...2 and 3 are both designated NATURAL and are set for 10 and 40 respectively then the RATIO of component 2 to component 3 will always be 10 to 40 or 1 to 4 If no Regrind or Additives are specified the...

Page 30: ...he ENTIRE mix except for the space needed for Regrind and Additives A blend of ABS Homo polymer and Co polymer or a blend of Styrene Hi Impact and Crystal are examples of NATURALS ratioed together ADD...

Page 31: ...3 Blender WSB 100 Series with 1000g Batch Materials 25 Regrind 65 Regrind 4 Regrind 6 Regrind Application Due to previous systems you are used to set all components as proportion The total should be a...

Page 32: ...0 1000 0 200 0 Rs Full weight Naturals 1000 0 200 0 100 10 800 1 10 727 2 Full weight Ra 100 As Additive 727 2 4 29 0 Natural As Additive 727 2 6 43 6 Natural As The blender is doing this calculation...

Page 33: ...TS are always components 5 and 6 left and right If only one natural is present any number will do for a setting Any component set to zero will not dispense Assigning Material Settings to Thumbwheels T...

Page 34: ...TOP END OF CYCLE and PAUSE switches DOWN Material Flow Rate Calibration Press Display will say ENTER PASSWORD Press Display will say PROGRAM If you are calibrating an auger feeder operate it briefly t...

Page 35: ...e related _PO parameter to 00101 If overall blender throughput is too low you may increase the metering rate of each Micro Pulse device by adjusting the cylinder airflow control valves for higher flow...

Page 36: ...tware problems develop later To SAVE all parameter information to the User Backup Settings Save Parameters Keypad Sequence Press Display will say ENTER PASSWORD Press Display will say PROGRAM Press Di...

Page 37: ...re entering the throat of the process machine Special Features TAG Recipe Database FAST Batch To use one of these SPECIAL FEATURES read about it first The KEYSTROKE sequence required is given at the e...

Page 38: ...changes made Press Display will say WAITING when settings are complete Making Changes to Functions Keypad Sequence Press Display will say ENTER PASSWORD Press Display will say PROGRAM This is the PROG...

Page 39: ...are the total weight of material in grams in the bin at any time The weight in the bin is updated only after an individual dispense is complete During the dispense the displayed weight does not change...

Page 40: ...l others must use the keypad See Assigning Thumbwheels on page 33 for more information on how to do this When settings are sent to a mechanical thumbwheel equipped controller using the Set Settings ML...

Page 41: ...until the introduction of the 12 12 Controller when onboard Ethernet became available For customers who have been using Serial for their communications this option is still implemented as before maki...

Page 42: ...tional quality program rules Press 88 before and after placing a KNOWN CERTIFIED WEIGHT into the weight bin to print the Date Time Machine number and displayed weight 6 USB Recipe Command Using 34 thi...

Page 43: ...ve the Mixer Motor outlet this fuse is rated at 3 amps and protects the mixer motor circuit separately from all other fuses On 100 200 and 400 series models this fuse protects the mix motor directly O...

Page 44: ...in is updated only after an individual dispense is complete During the dispense the displayed weight does not change PROGRAM In the lower Right position of the display indicates unit is in PROGRAM mod...

Page 45: ...for more information on how to do this When settings are sent to a mechanical thumbwheel equipped controller using the Set Settings MLAN command such as when using the G2 Software the assigned thumbwh...

Page 46: ...NEL FUSE for duplex receptacle 3 amp Fuses the common power wire of the duplex receptacle the color and additive outputs Since these outlets are only turned on one at a time each is protected to the f...

Page 47: ...ssing the DUMP button requires software version P0909A N or later COMPUTER SERIAL input output Serial has been the standard method of communications until the introduction of the 12 12 Controller when...

Page 48: ...before and after placing a KNOWN CERTIFIED WEIGHT into the weight bin to print the Date Time Machine number and displayed weight 6 USB Recipe Command Using 34 this command allows a recipe to be store...

Page 49: ...st be on for the motor to operate MIXER MOTOR OUTLET This outlet is energized continuously when the MIXER SWITCH is ON up In the TIMED position it stays energized for a time period following the dump...

Page 50: ...password SET Enter settings if access in Automatic mode has been locked out PARA View or change system parameters Press PARA for next in list for previous SET for next table VIEW for previous table ST...

Page 51: ...econds to continue the process without clearing the totals RECIPE This key allows you to GET LOAD and SAVE RECIPES To SAVE a recipe you must be in the PROGRAM mode Recipes are thumbwheel switch settin...

Page 52: ...it exceeds its maximum possible value Press again to return to normal operation When any of the above totals are being displayed you may press the CE key to RESET that number to zero While all four to...

Page 53: ...d as percents up to 99 9 percent NATURAL is any number you wish usually weight It is used to establish RATIOS with all other NATURAL entries When only one material is designated as a NATURAL the value...

Page 54: ...y other 5 digit number if you wish as explained later 45 When in the MANUAL mode the letter M shows at the left end of display The following manual functions are available in the MANUAL mode OPERATE P...

Page 55: ...by the same amount Resetting the ZERO weight usually is all that is necessary to also calibrate the FULL weight FULL Weight ZERO WT must be entered before FULL WT to achieve proper calibration The FU...

Page 56: ...und in the next section EXPLANATION of PARAMETERS The PARAMETER LIST looks like this General Component 1 through 9 and A B and C FLG 1TY 2TY 3TY CTY MIX 1CS 2CS 3CS and so on up to CCS FCV 1AL 2AL 3AL...

Page 57: ...E to clear 33 deprecated 44 End cycle bin full 45 Change MANUAL mode password 34 USB Recipe Command 52 Double dump weigh bin 54 Print cycle information 47 Enables disables Dispenser Mode 72 Additive p...

Page 58: ...try requirements as well as the standard xx x requirements Normally the XT parameter would be manually adjusted to allow the decimal shift If this four digit entry option is turned on then all entries...

Page 59: ...lski Anglescko Save User Settings Previously Move from RAM to EEPROM Press 2 3 to copy the current User Settings into User Backup Settings The display will show SAVE USER SETTINGS For an explanation o...

Page 60: ...ored on the USB key press RECP twice press to view With the USB Recipe Command enabled the blender will look for a USB drive plugged into the USB port on the controller that contains a file named RECP...

Page 61: ...xplanation Alternate Color For Liquid Color PIAD system For LIQUID COLOR applications only This function usually operates in conjunction with an additional two air solenoids mounted on the blender fra...

Page 62: ...our website ADD COL AS MIX Special Applications Only Additive Percent of Mix Press 7 2 to change the Additive settings to be interpreted as percent of the entire MIX instead of percent of the Natural...

Page 63: ...ispense of the full requested amount in one try This almost always works and generally will fall within acceptable upper and lower error limits Making the dispense in one try allows for high throughpu...

Page 64: ...tions Use the key to toggle through the four possible selections Press EXIT when the weight unit you want is displayed Update Controller Software From USB Drive Press 9 3 to initiate a software update...

Page 65: ...lash drive Press CE to verify the USB driver Display Load Cell Raw Signal counts Press 9 8 to set flag for RAW SIGNAL readout in place of gram readout of scale weight Power On will always set this fla...

Page 66: ...N OFF 120 VOLTS MAGUIRE PRODUCTS ASTON PA REGRIND 0 1 2 AMP FUSE 0 0 0 0 ADDITIVE COLOR 0 0 0 0 OF MIX 3 AMP FUSE OF NATURAL OF NATURAL COMPUTER END OF CYCLE CONTINUE PAUSE IMMEDIATE EXTRUSION CONTROL...

Page 67: ...her percentage references 00xxx Navigating Parameters In the COMPONENT lists The TOP parameter TYPE is ALWAYS accessible The others are NOT accessible unless a TYPE is turned on 14 The First press of...

Page 68: ...WDF 10010 STABLE WEIGHT TARE Readings for reading to be accepted x or x x KDF controls sensitivity of weight readings during calibration of load cells No change is required WDF controls the sensitivit...

Page 69: ...lter the thumbwheel switch settings They are used on computer controlled dispense systems using MLAN software XCV 00000 Extrusion control voltage output value XRC 00040 Rate of change of above value T...

Page 70: ...These parameters can SET UPPER LIMITS to the thumbwheels For color and additive lower settings may help ensure expensive material is not wasted 1WT 24000 WT TI the rate that will be used for calculati...

Page 71: ...arameter The BATCH key allows you to signal that you have processed a certain amount of material or for filling a barrel or gaylord to the top without the need for a level sensor to stop the process T...

Page 72: ...e in the mix chamber However if the chamber gets too full over the blades mixing is not as good To allow the chamber to empty to a lower level after the sensor is uncovered we can also DELAY the CLOSI...

Page 73: ...will occur if required A bailout does not occur unless target weight is exceeded by the weight given in the BAILOUT ERROR parameter This is primarily to prevent vibration from causing a false bailout...

Page 74: ...ontrol 12 12 Contollers Only ROV and RHL parameters work together Their combined purpose is to allow the adjustment of one Regrind component up or down based on input from one or two lever sensors LEV...

Page 75: ...W sensor simple prevents the system from ever thinking it is very low This is acceptable With a high level sensor only the system switches between the NORMAL thumbwheel setting and the HIGH setting in...

Page 76: ...ed the load cell capacity On a 9000 gram system load cells are rated for 10 000 grams each Total load capacity is 20 000 grams The weigh bin when empty weighs about 2400 grams leaving a net capacity o...

Page 77: ...e value of TH 100 grams the software assumes material is in the bin In this case the ALARM sounds and the weight bin dump flap operates to empty the weigh bin If you are processing a material that ten...

Page 78: ...put expressed as raw signal counts per gram of weight LCF is the lowest acceptable FULL scale load cell output expressed as raw signal counts per second LCZ is the highest acceptable ZERO scale output...

Page 79: ...10 volt voltage output on for controlling Takeoff control speed They operate the same as the XCV and XRC covered above except they move in the opposite direction higher to reduce weight per foot lower...

Page 80: ...tream takeoff equipment to signal the line speed to the blender In operation the software displays GRAMS per unit length which may be per foot per yard per meter or whatever For whichever unit length...

Page 81: ...as a sticking valve or weigh bin gate When set to 00000 this parameter is not active When set to MCT 02060 an alarm will occur when either a cycle time is double 02xxx the previous time or exceeds it...

Page 82: ...ified pulse length and specified delay in between pulses for the purpose of clearing dust and particles from the face of the sensor The pulse length is set by the value in the 1st digit of the SBO par...

Page 83: ...ur selections All other parameters require input of a 5 digit number The WEIGH SCALE BLENDER handles each DIFFERENTLY in the MATH routines REGRIND PERCENT OF MIX Those components that you designate RE...

Page 84: ...urals then one NATURAL can have its setting calculated automatically based on the other natural settings so that all natural settings total 1000 This is done by setting the CS parameter to 40000 This...

Page 85: ...the _AL parameter xxx00 may be used to STOP and ALARM the blender if an over dispense occurs by a specified number of grams or percent To specify grams above target to cause an alarm enter 001 through...

Page 86: ...to program mode _WT _TI Set AUTOMATICALLY by the CALIBRATE routine _WT and _TI parameters are related to the flow rate or dispense rate of each material These can be changed manually set by the RATE C...

Page 87: ...al to or less than this number will be accepted and no error corrections will take place Since no equipment is perfect we must accept that a certain range of error is normal To make corrections within...

Page 88: ...This comes into play only when the amount dispensed is less than expected Retries will occur until the difference between the required amount and the metered amount is equal to or less than the _RP pe...

Page 89: ...ount of material IS dispensed on each try This is the MINIMUM lag time number the lowest number that DOES cause some movement and DOES result in a minimum dispense Add 5 to this time period and enter...

Page 90: ...ficant dispense followed by a 1 10 second close time just enough to close the gate fully The rapid gate movement may help in keeping material flowing _SL SL SETTING LOWER LIMIT Set a minimal setting l...

Page 91: ...0 0 0 0 0 0 0 0 0 0 0 DLY 732 244 488 488 488 488 488 488 488 488 488 488 488 PRC 10 10 10 10 10 10 10 10 10 10 10 10 10 STL 122 122 122 122 122 122 122 122 122 122 122 488 488 LCL 27 27 27 27 27 27 8...

Page 92: ...00 18000 22400 24000 24000 20800 1TI 976 976 15616 1952 1952 7808 1MI 01 01 1NC 10 01 1PT 00 00 1RP 10 10 1RD 500 300 100 1LA 10 10 04 10 1PO 00 00 3 4 7 8 VV 3 Rnd 2 x3 or 3 x 6 Slide Gates 3TY OFF O...

Page 93: ...PROGRAM This is the PROGRAM MODE To alter a PARAMETER Press Press repeatedly until the parameter you want is displayed If you accidentally pass it use the key to back up With the proper parameter disp...

Page 94: ...ackup Settings the sequence of keystrokes is as follows Save Parameters Keypad Sequence Press Display will say ENTER PASSWORD Press Display will say PROGRAM Press Display will say INSTRUCTION __ Press...

Page 95: ...information for individuals who are writing software for PLCs and needed to communicate with the Maguire Weigh Scale Blender This legacy protocol is the method used by our G2 Software as well as the...

Page 96: ...hat file If a PRINTER TXT file already exists the blender controller will append to that file every time a new print output occurs and will not overwrite existing data within the file Turning on 54 Cy...

Page 97: ...tifying this particular blender and what job was running DATA LINE 1 FINAL DISP 0 0 0 0 1908 3 77 6 4 06 0 0 00 2000 1 For each material each column shows the final dispensed weight of that material a...

Page 98: ...y are consistently similar from cycle to cycle When problems are present tare numbers may vary by up to 50 grams Variations of 2 or 3 grams are not a problem RETRIES DATA line 3 and 1 FIRST and FINAL...

Page 99: ...increased GRAM number occurs when the hopper is refilled If Errors are occurring but the GRAM number is NOT adjusting check the NC parameter and the MI parameter These control weather or not error cor...

Page 100: ...em is to operate within a reasonable range of accuracy This range is better defined by an error expressed in grams rather them percentage 3 Third look at the dispense TIME DATA line 3 Very short times...

Page 101: ...arameters that determine metering rate and the MINIMUM RATE parameter For more information see PARAMETERS _RA _TI and _MI The single line printout looks like this CALIBRATE COMP 1 732 8795 15 3465 key...

Page 102: ...RRENT totals are since the last time totals were printed The date and times are given for LAST CLEARED and for LAST PRINTED The percentages given for R types REGRIND are percentages of the total mix P...

Page 103: ...ller turn power off on 8 Try a CLEAR Turn power off Hold the CE key down and turn power ON Display will say CLEAR 9 As a last resort try a factory reset Clear All Turn off controller power Hold down k...

Page 104: ...ms If above 100 the Weigh bin dump valve keeps opening and closing every 6 or 7 seconds There is material in the weigh bin that will not dump out The dump flap may be stuck The load cells are hung up...

Page 105: ...een overloaded way beyond their limit and are now permanently deflected 11 Dispenses from a slide gate are not as consistent as they should be The slide gate is sticking slightly With the hopper empty...

Page 106: ...xceed the maximum allowable weight in the weigh bin MAX parameter and cycle was aborted The Maximum Weight Alarm is enabled under Setup Blender Configuration Specialized Alarms Maximum Weight Exceeded...

Page 107: ...of grams or percent Grams enter 001 to 499 in the first three digits Percent enter the number 5 in the first digit When percent is enabled the 2nd and 3rd digits are the percent 01 99 In the first dig...

Page 108: ...ill sound when the mix motor fails to move during intended operation Solution Check operation of Mix Motor Check for material jam in mix chamber check for mix blade obstructions Clear mix chamber and...

Page 109: ...Check Mix Chamber level and increase cycle count if necessary COMPONENT VALVE LEAK DETECTION ALARM CODE 34 Problem Weigh Bin gaining weight during a cycle This alarm is triggered by a gain of more tha...

Page 110: ...940 be sure the weigh bin has two baffles installed These ensure horizontal layering as opposed to side by side layering of materials prior to dropping into the mix chamber Bulk density and pellet sha...

Page 111: ...ler If it is not this has the same effect as the sensor being covered the unit will not run If the WEIGH BIN DUMP Flap opens and closes repeatedly If initial empty bin TARE weight is 100 grams or more...

Page 112: ...ARM to begin flashing The component that is causing the alarm will continue to retry the dispense The display will blink and the first digit in the display will signify which component is causing the...

Page 113: ...ell wires Check for a pinched wire in the connector An over stressed load cell will read high The top limit is 3100 0 for a 200 series or 31000 for a 400 or 900 series A load cell that was forced or p...

Page 114: ...ight in it Pressing the CE key at any time will display the RAW COUNT number for the current weight To OPERATE with DAMAGED load cells in a VOLUMETRIC mode see KEYPAD 87 Volumetric mode Backup Restore...

Page 115: ...o RAM To execute a CLEAR hold down the CE key while turning POWER ON HOLD the CE key until you see RESET on the display then release the CE key When done correctly the display will say CLEAR Retrieve...

Page 116: ...CLEAR routine misses Restart with Default System Settings the same as the CLEAR above but EEPROM information is also cleared Clear All Keypad Sequence Switch Power Off to the Controller Hold Hold thes...

Page 117: ...e the controller should be powered on but should not be running cycles 3 Enter into program mode Press 22222 4 Press 93 The display should say Checking Device 5 If more than one firmware version is st...

Page 118: ...cleaning Maintenance Engineers must manually dissipate any stored residual energy from the Pneumatic system via the Manual Operations screen using the Weigh Bin button Electrical Lockout Tagout Points...

Page 119: ...4 Remove the Weigh Bin Disconnect the Weigh Bin air line and lift the Weigh Bin off of the weigh bin hangers and out of the blender Inspect and clean Also see maintenance next section 5 Remove the Mi...

Page 120: ...ent screw clockwise until the LED turns ON 3 Turn the adjustment screw counter clockwise until the LED turns OFF 4 Continue turning for one full revolution after the LED turns off 5 When material is p...

Page 121: ...r accurate operation Slide Valves Slide valves must open and close freely quickly and completely to maintain accuracy If slide valves jam slightly or do not move freely performance will be affected Te...

Page 122: ...blue pin D component 3 air solenoid gray pin E component 4 air solenoid purple pin M flow control air solenoid yellow pin F component 7 air solenoid red comp 5 comp 6 strobe and beeper opt alarm relay...

Page 123: ...M A G U I R E P R O D U C T S I N C 123 W E I G H S C A L E B L E N D E R Technical Drawings...

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Page 135: ...M A G U I R E P R O D U C T S I N C 135 W E I G H S C A L E B L E N D E R FCA INSTALLATION DIAGRAM...

Page 136: ...M A G U I R E P R O D U C T S I N C 136 W E I G H S C A L E B L E N D E R D WSB E0001 Electrical Diagram WSB Export Single Phase...

Page 137: ...M A G U I R E P R O D U C T S I N C 137 W E I G H S C A L E B L E N D E R D WSB E0002 Electrical Diagram WSB Export 3 Phase...

Page 138: ...M A G U I R E P R O D U C T S I N C 138 W E I G H S C A L E B L E N D E R D WSB E0003 Electrical Diagram WSB Export 1800 3 Phase...

Page 139: ...M A G U I R E P R O D U C T S I N C 139 W E I G H S C A L E B L E N D E R D WSB E0004 Electrical Diagram WSB Export Maxibatch...

Page 140: ...M A G U I R E P R O D U C T S I N C 140 W E I G H S C A L E B L E N D E R WSB Single Phase Motor Safety Circuit WSB 3 Phase Motor Safety Circuit WSB 18 3 Phase Motor Safety Circuit...

Page 141: ...M A G U I R E P R O D U C T S I N C 141 W E I G H S C A L E B L E N D E R D WSB P0001 Pneumatic Diagram WSB with Non Removable Hoppers...

Page 142: ...M A G U I R E P R O D U C T S I N C 142 W E I G H S C A L E B L E N D E R D WSB P0002 Pneumatic Diagram WSB with Removable Hoppers...

Page 143: ...M A G U I R E P R O D U C T S I N C 143 W E I G H S C A L E B L E N D E R...

Page 144: ...M A G U I R E P R O D U C T S I N C 144 W E I G H S C A L E B L E N D E R FCA INSTALLATION DIAGRAM...

Page 145: ...4x711x1308 mm 390lb 177kg WSB 444 41 5x28x51 5 in 1054x711x1308 mm 470lb 214kg WSB 440R 41 5x28x51 5 in 1054x711x1308 mm 345lb 157kg WSB 460 41 5x28x51 5 in 1054x711x1308 mm 355lb 161kg WSB 940 46 5x2...

Page 146: ...all instances You the customer must observe and verify the performance level of our equipment in your plant as part of your overall manufacturing process You must verify to your own satisfaction that...

Page 147: ...eturned to our factory in Aston Pennsylvania PREPAID Please note that we always strive to satisfy our customers in whatever manner is deemed most expedient to overcome any problems they may have in co...

Page 148: ...l 610 459 4300 Fax 610 459 2700 Email info maguire com Web www maguire com Maguire Europe Tame Park Tamworth Staffordshire B775DY UK Tel 44 1827 265 850 Fax 44 1827 265 855 Email info maguire europe c...

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