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d) Organize welding equipment. 

3.6. Final remarks.

a) When performing welding work inside the tanks, boilers or other confined spaces (to 15m3), a 
welder should be insured by another person, who will remain on the outside. 

ELECTRIC SHOCK CAN KILL: 

Welding apparatus produce a high voltage. Do not touch the torch or welding material 

ELECTRIC SHOCK CAN KILL: 

Welding apparatus produce a high voltage. Do not touch the torch or welding material 

connected when the device is turned on to the network. All the elements forming the welding current circuit can cause 
electrical shock and should therefore be avoided touching them with bare hands or by wet or damaged protective 
clothing. Never work on a wet surface, or use damaged welding cables.

NOTE: Removing the external time when the device is connected to the network, as well as the use of the device 
with the covers removed is prohibited! 

Welding cables, ground cable, earthing terminal and welding equipment should be kept in good condition, ensuring 
safety. 

FUMES AND GASES CAN BE DANGEROUS: 

In the welding process are produced noxious fumes and gases 

FUMES AND GASES CAN BE DANGEROUS: 

In the welding process are produced noxious fumes and gases 

hazardous to health. Workplace should be adequately ventilated and equipped with exhaust ventilation. Do not weld in 
confined spaces. Avoid inhalation of vapors and gases. The surfaces of the elements to be welded should be free from 
chemical impurities such as degreasing agents (solvents) which decompose during welding to produce toxic gases.

ARC RAYS CAN BURN:

 It is not allowed to look directly at the eyes uncovered and exposed to the arc. Always wear a 

ARC RAYS CAN BURN:

 It is not allowed to look directly at the eyes uncovered and exposed to the arc. Always wear a 

mask or helmets protected with a suitable filter. Bystanders, nearby, protected with non-combustible, absorbing radiation 
screens. Protect the exposed parts of the body suitable protective clothing made of non-combustible material.

ELECTROMAGNETIC FIELDS MAY BE DANGEROUS: 

Electric current flowing through wires Welding produces 

ELECTROMAGNETIC FIELDS MAY BE DANGEROUS: 

Electric current flowing through wires Welding produces 

electromagnetic field around it. Electromagnetic fields can interfere with pacemakers. Welding cables should be arranged 
in parallel, as close as possible to each other.

SPARKS CAN CAUSE FIRE:

 Sparks generated during welding can cause fire, explosion and burns unprotected skin. 

SPARKS CAN CAUSE FIRE:

 Sparks generated during welding can cause fire, explosion and burns unprotected skin. 

When welding should be wearing welding gloves and protective clothing. Remove or secure any flammable materials and 
substances from the workplace. Do not weld closed containers or receptacles in which there were flammable liquids. 
Such containers or tanks should be rinsed prior to welding in order to remove flammable liquid. Do not weld near 
flammable gases, vapors or liquids. Fire extinguishing equipment (fire blankets and fire extinguishers powder or snow) 
should be located close to the workstation in a conspicuous and easily accessible place.

POWER SUPPLY: 

Disconnect the power supply before carrying out any work, repairs on the device. Regularly check the 

POWER SUPPLY: 

Disconnect the power supply before carrying out any work, repairs on the device. Regularly check the 

welding cables. If you note any damage to the wire or insulation they should be replaced immediately. Welding wires can 
not be overwhelmed, touch sharp edges or hot objects.

CYLINDER could explode: 

Use only approved cylinders and a functioning regulator. The cylinder should be transported 

CYLINDER could explode: 

Use only approved cylinders and a functioning regulator. The cylinder should be transported 

and stand upright. Protect against hot cylinders heat, and mechanical overturning. Keep in good condition all the 
components of the gas system: tank, hose, fittings, reducer.

WELDED MATERIALS CAN BURN: 

Never touch the parts to be welded unprotected parts of the body. While touching 

WELDED MATERIALS CAN BURN: 

Never touch the parts to be welded unprotected parts of the body. While touching 

and moving the welding material, always use gloves and welding pliers.

Summary of Contents for MIG 160 Mini

Page 1: ...ding the manual 1 In order to ensure safety should be determined by qualified personnel responsible for installation maintenance periodic inspection and repair equipment 2 In order to ensure safety before working with the machine carefully and with full understanding refer to the following instructions 3 After reading the following instructions and keep it in a place accessible to other users of t...

Page 2: ...IG MAG welding 10 7 3 Inserting the wire electrode 10 7 3 Inserting the wire electrode 10 7 3 Inserting the wire electrode 10 7 4 Connection of protective gas 11 7 4 Connection of protective gas 11 7 4 Connection of protective gas 11 7 5 MIG MAG 11 7 5 MIG MAG 11 7 5 MIG MAG 11 7 6 Practical recommendations MIG MAG welding 11 7 6 Practical recommendations MIG MAG welding 11 7 6 Practical recommend...

Page 3: ...mum electromagnetic interference to improve The power source has been built on transistors IGBT of a minimum electromagnetic interference to improve The power source has been built on transistors IGBT of a minimum electromagnetic interference to improve yield and reliability of the source current less power consumption and instant adjustment of the current to changes in parameters during the weldi...

Page 4: ...ng 3 1 General thoughts a The work must begin rested sober dressed in clothing made of slow burning fabric or leather her hair covered with a beret or cap on the legs have shoes with trousers hardly inflammatory hands welding gloves and personal protective equipment apron leather welding mask goggles personal respiratory protective equipment b Work related to installation dismantling repair and ov...

Page 5: ...d electric lighting 24V h Make sure that the welded part does not risk falling or moving away the dangerous to the welder and When welding on scaffolding check the status of their efficiency j Protect respiratory system eyes face and hands from burns and exposure through the use of appropriate personal protection k Switch individual air extraction when this is established the gaseous effluents are...

Page 6: ...AGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through wires Welding produces ELECTROMAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through wires Welding produces electromagnetic field around it Electromagnetic fields can interfere with pacemakers Welding cables should be arranged in parallel as close as possible to each other SPARKS CAN CAUSE FIRE Sparks generated during weld...

Page 7: ...ing or other symbols that failure can lead to personal injury or equipment damage The product complies with the requirements of European Union directives Disposal of electrical and electronic equipment see DISPOSAL in this manual Use welding helmet or shield Use welding gloves Wear protective welding obligatory Wear protective welding kneading Secure the cylinder from falling over Risk of electric...

Page 8: ...cket output polarity minus 5 Adjusting dial wire feed speed 5 Adjusting dial wire feed speed 6 Ye operating handle 6 Ye operating handle 7 Current slot the output polarity of the plus 7 Current slot the output polarity of the plus 8 Cable to select the polarity for MIG MAG 8 Cable to select the polarity for MIG MAG NOTE WHEN MIG MAG WELDING CABLE MUST BE CONNECTED TO THIS ONE OF SLOTS In PLUS OR M...

Page 9: ...ency Parameters supply voltage are given in the technical specification section of this manual and on the rating plate Check the grounding wire connection device to the mains Make sure the power network can ensure coverage of the power demand for the input of the device under its normal operation Fuse size and parameters of the power cord are given in the technical data of this manual The supply n...

Page 10: ...electrode wire To facilitate the manufacture of armor guiding them label the appropriate colors For a wire diameter 0 6 to 0 8 mm a blue color the wire having a diameter of 1 0 1 2 mm color red and for a wire electrode with a diameter of 1 6 mm color yellow For welding stainless steel and aluminum Teflon armor use For the welding of low carbon steel low alloy steel copper bronze etc Are used with ...

Page 11: ...ction of protective gas 1 The cylinder with a suitable protective gas should be set for example by the wall and prevent it from 1 The cylinder with a suitable protective gas should be set for example by the wall and prevent it from tipping over securing it to the support by means of a chain 2 Remove the protective cap and the second valve unscrew the bottle to remove any impurities 2 Remove the pr...

Page 12: ... increase in the face of flooding occur The largest welding speed without undercuts can be obtained by increasing the stick electrodes and the inclination of the object up and down or tilt in the direction of the welding torch Small welding speeds cause that increases the depth of penetration face width and height of the riser Excessive lengthening or shortening the arc can cause unstable arc glow...

Page 13: ...HAT 2 20 O 2 WHAT 2 20 O 2 WHAT 2 20 O 2 WHAT 2 20 O 2 oxidising Recommended only for welding low carbon steel and low alloy 90 He 7 5 Ar 2 5 CO 2 2 5 CO 2 weakly oxidising Corrosion resistant short arc welding 60 He 35 Ar 5 WHAT 2 WHAT 2 oxidising Low alloyed steels high impact short arc welding 7 7 Welding MMA The device described in this guide is able to weld with coated electrodes hot melt To ...

Page 14: ...the device on a wet surface 2 Do not place the device on a wet surface 3 Use a wire diameter and a weight of the spool in accordance with disposed on the table 3 Use a wire diameter and a weight of the spool in accordance with disposed on the table 4 The cylinder protective gas set stable and secure by means of the chain against the possibility of tipping 4 The cylinder protective gas set stable a...

Page 15: ...eed electrode Current damaged tip Replace with a new tip The groove feeding roller is dirty damaged or the diameter of the wire Replace the brushhead replace the roll or roller to choose the diameter of the wire used Not to bow strikes Lack of proper contact wire clamp mass Improve contact terminal Arc too long and irregular Welding current too high Reduce welding current Wire feed speed too low I...

Page 16: ...sed in the device are suitable for re use in accordance with their designation With the 3 Materials used in the device are suitable for re use in accordance with their designation With the re use of materials or the use of other forms of old appliances you make an important contribution to protecting our environment 4 Information to the appropriate disposal of used electrical devices give you a mu...

Page 17: ...17 13 STATEMENT OF COMPLIANCE The product complies with European Union with The manufacturer importer Company Spaw 30 731 Kraków ul reapers 3 ...

Page 18: ...18 www magnum welding com kr v1 ...

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