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welding in a plane perpendicular to the direction of welding. In the case of filling the wide grooves in 
the flat position

or the vertical end of the handle must be performed 

lateral swinging movements. During welding, the welding gun should be conducted at a right angle 
relative to the parts to be welded. Too large an angle of inclination may result in sucking air into the 
liquid metal angle (from the vertical holder should be ≤ 10 °). Long arc welding reduces the depth of 
penetration - the seam is wide and flat, and is accompanied by increased weld spatter.

Short arc welding (with the same current density) increase the depth of penetration - the weld is narrower, 
and the spatter material becomes smaller. The welding speed is a parameter output at a given current 
intensity and arc voltage, and maintaining the correct shape of the weld bead, and when the welding speed 
may even be slightly changed, change the current or the arc voltage. The increase welding speed makes the 
weld is narrower and decreases the depth of penetration, and with further increase in the face of flooding 
occur. The largest welding speed, without undercuts, can be obtained by increasing the stick electrodes and 
the inclination of the object up and down or tilt in the direction of the welding torch. Small welding speeds 
cause that increases the depth of penetration, face width and height of the riser.

Excessive lengthening or shortening the arc can 
cause unstable arc glow and poor weld quality. L1, 
L2 - arc length

The depth of penetration is also significantly impact the 

direction of welding - carrying the torch. H1, H2 - the 

depth of penetration

The protective gas guards determines the efficiency of the welding area, but also of a process for transferring the metal in the arc, the 
welding speed and the shape of the weld. 

Inert gases argon and helium, although perfectly protect the molten weld metal against access of air, are not 
appropriate for all applications GMA welding. By mixing in the appropriate proportions of helium or argon and 
a chemically active gas obtained by changing the nature of metal transfer the arc to increase arc stability and 
there is possibility to influence on metallurgical processes in the weld seam. At the same time it is possible to 
significantly reduce or completely eliminate splash.

Summary of Contents for MIG 160 Mini

Page 1: ...ding the manual 1 In order to ensure safety should be determined by qualified personnel responsible for installation maintenance periodic inspection and repair equipment 2 In order to ensure safety before working with the machine carefully and with full understanding refer to the following instructions 3 After reading the following instructions and keep it in a place accessible to other users of t...

Page 2: ...IG MAG welding 10 7 3 Inserting the wire electrode 10 7 3 Inserting the wire electrode 10 7 3 Inserting the wire electrode 10 7 4 Connection of protective gas 11 7 4 Connection of protective gas 11 7 4 Connection of protective gas 11 7 5 MIG MAG 11 7 5 MIG MAG 11 7 5 MIG MAG 11 7 6 Practical recommendations MIG MAG welding 11 7 6 Practical recommendations MIG MAG welding 11 7 6 Practical recommend...

Page 3: ...mum electromagnetic interference to improve The power source has been built on transistors IGBT of a minimum electromagnetic interference to improve The power source has been built on transistors IGBT of a minimum electromagnetic interference to improve yield and reliability of the source current less power consumption and instant adjustment of the current to changes in parameters during the weldi...

Page 4: ...ng 3 1 General thoughts a The work must begin rested sober dressed in clothing made of slow burning fabric or leather her hair covered with a beret or cap on the legs have shoes with trousers hardly inflammatory hands welding gloves and personal protective equipment apron leather welding mask goggles personal respiratory protective equipment b Work related to installation dismantling repair and ov...

Page 5: ...d electric lighting 24V h Make sure that the welded part does not risk falling or moving away the dangerous to the welder and When welding on scaffolding check the status of their efficiency j Protect respiratory system eyes face and hands from burns and exposure through the use of appropriate personal protection k Switch individual air extraction when this is established the gaseous effluents are...

Page 6: ...AGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through wires Welding produces ELECTROMAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through wires Welding produces electromagnetic field around it Electromagnetic fields can interfere with pacemakers Welding cables should be arranged in parallel as close as possible to each other SPARKS CAN CAUSE FIRE Sparks generated during weld...

Page 7: ...ing or other symbols that failure can lead to personal injury or equipment damage The product complies with the requirements of European Union directives Disposal of electrical and electronic equipment see DISPOSAL in this manual Use welding helmet or shield Use welding gloves Wear protective welding obligatory Wear protective welding kneading Secure the cylinder from falling over Risk of electric...

Page 8: ...cket output polarity minus 5 Adjusting dial wire feed speed 5 Adjusting dial wire feed speed 6 Ye operating handle 6 Ye operating handle 7 Current slot the output polarity of the plus 7 Current slot the output polarity of the plus 8 Cable to select the polarity for MIG MAG 8 Cable to select the polarity for MIG MAG NOTE WHEN MIG MAG WELDING CABLE MUST BE CONNECTED TO THIS ONE OF SLOTS In PLUS OR M...

Page 9: ...ency Parameters supply voltage are given in the technical specification section of this manual and on the rating plate Check the grounding wire connection device to the mains Make sure the power network can ensure coverage of the power demand for the input of the device under its normal operation Fuse size and parameters of the power cord are given in the technical data of this manual The supply n...

Page 10: ...electrode wire To facilitate the manufacture of armor guiding them label the appropriate colors For a wire diameter 0 6 to 0 8 mm a blue color the wire having a diameter of 1 0 1 2 mm color red and for a wire electrode with a diameter of 1 6 mm color yellow For welding stainless steel and aluminum Teflon armor use For the welding of low carbon steel low alloy steel copper bronze etc Are used with ...

Page 11: ...ction of protective gas 1 The cylinder with a suitable protective gas should be set for example by the wall and prevent it from 1 The cylinder with a suitable protective gas should be set for example by the wall and prevent it from tipping over securing it to the support by means of a chain 2 Remove the protective cap and the second valve unscrew the bottle to remove any impurities 2 Remove the pr...

Page 12: ... increase in the face of flooding occur The largest welding speed without undercuts can be obtained by increasing the stick electrodes and the inclination of the object up and down or tilt in the direction of the welding torch Small welding speeds cause that increases the depth of penetration face width and height of the riser Excessive lengthening or shortening the arc can cause unstable arc glow...

Page 13: ...HAT 2 20 O 2 WHAT 2 20 O 2 WHAT 2 20 O 2 WHAT 2 20 O 2 oxidising Recommended only for welding low carbon steel and low alloy 90 He 7 5 Ar 2 5 CO 2 2 5 CO 2 weakly oxidising Corrosion resistant short arc welding 60 He 35 Ar 5 WHAT 2 WHAT 2 oxidising Low alloyed steels high impact short arc welding 7 7 Welding MMA The device described in this guide is able to weld with coated electrodes hot melt To ...

Page 14: ...the device on a wet surface 2 Do not place the device on a wet surface 3 Use a wire diameter and a weight of the spool in accordance with disposed on the table 3 Use a wire diameter and a weight of the spool in accordance with disposed on the table 4 The cylinder protective gas set stable and secure by means of the chain against the possibility of tipping 4 The cylinder protective gas set stable a...

Page 15: ...eed electrode Current damaged tip Replace with a new tip The groove feeding roller is dirty damaged or the diameter of the wire Replace the brushhead replace the roll or roller to choose the diameter of the wire used Not to bow strikes Lack of proper contact wire clamp mass Improve contact terminal Arc too long and irregular Welding current too high Reduce welding current Wire feed speed too low I...

Page 16: ...sed in the device are suitable for re use in accordance with their designation With the 3 Materials used in the device are suitable for re use in accordance with their designation With the re use of materials or the use of other forms of old appliances you make an important contribution to protecting our environment 4 Information to the appropriate disposal of used electrical devices give you a mu...

Page 17: ...17 13 STATEMENT OF COMPLIANCE The product complies with European Union with The manufacturer importer Company Spaw 30 731 Kraków ul reapers 3 ...

Page 18: ...18 www magnum welding com kr v1 ...

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