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4. The end of the wire wound on the spool, flatten or cut off the bent section, then 

4. The end of the wire wound on the spool, flatten or cut off the bent section, then 

file off, so that was not sharp. 

5. To allow the insertion wire feeder release the pressing mechanism, 

5. To allow the insertion wire feeder release the pressing mechanism, 

by pulling the lever from the knob force control pressure. 

6. End of the wire inserted into the guide at the rear of the tray, carry 

6. End of the wire inserted into the guide at the rear of the tray, carry 

it above the drive rollers and plug to the port leading to the welding torch. 

7. Push wire in the grooves of the drive rollers by tightening the clamp. 

7. Push wire in the grooves of the drive rollers by tightening the clamp. 

8. Remove gas nozzle and contact tip, unscrew. 

8. Remove gas nozzle and contact tip, unscrew. 

9. Switch on the device. 

9. Switch on the device. 
10. Handle develop so that it is in a straight line, then press the button on the handle until 

10. Handle develop so that it is in a straight line, then press the button on the handle until 

the emergence of a wire in the outlet (approx. 20 mm), release the button. 

Hold the handle outlet 

the emergence of a wire in the outlet (approx. 20 mm), release the button. 

Hold the handle outlet 

towards the ground, to protect yourself and others from accidental injury to the extending wire. 

11. Screw the contact tip, replace the gas nozzle. 

11. Screw the contact tip, replace the gas nozzle. 
12. Adjust the contact pressure feed roller by rotating the platen knob. Too small force

12. Adjust the contact pressure feed roller by rotating the platen knob. Too small force

pressure, will cause slippage of the drive roller. Too much contact force, increases the resistance of 
administration and the deformation of the wire, which in turn may result in cutting or jam.

7.4 Connection of protective gas. 

1. The cylinder with a suitable protective gas should be set for example by the wall and prevent it from 

1. The cylinder with a suitable protective gas should be set for example by the wall and prevent it from 

tipping over, securing it to the support by means of a chain. 

2. Remove the protective cap and the second valve unscrew the bottle to remove any impurities. 

2. Remove the protective cap and the second valve unscrew the bottle to remove any impurities. 

3. Install the regulator so that the gauges were in the upright position. 

3. Install the regulator so that the gauges were in the upright position. 

4. Combine with semi-cylinder (outlet of the regulator nozzle clip) corresponding hose. Connector for 

4. Combine with semi-cylinder (outlet of the regulator nozzle clip) corresponding hose. Connector for 

connecting the protective gas is placed at the rear.

5. Unscrew the regulator valve just prior to welding. After completion of welding, spin the cylinder valve should 

5. Unscrew the regulator valve just prior to welding. After completion of welding, spin the cylinder valve should 

be.

6. Avoid welding in the open air or within - a blast of air can disrupt the flow of the shielding gas and 

6. Avoid welding in the open air or within - a blast of air can disrupt the flow of the shielding gas and 

liquid metal strip protection.

7.5 MIG-MAG 

The user is able to control the wire feed speed and welding current. 

Increase welding current increases penetration (penetration depth) and elongation of the arc. When welding 
positions and pułapowych wall, you can reduce the welding current, the performance of joint filler to achieve 
a smooth face, you can increase the welding current.

7.6 Practical recommendations MIG-MAG welding. 

Butt welds in the flat position must be carried out using "push" for thin components and 

technology "pull" for items thicker. Butt welds in vertical position for thin elements should be done 
from top to bottom. Fillet welds in position nabocznej should be carried out using "push", but with an 
additional tilt bracket

Summary of Contents for MIG 160 Mini

Page 1: ...ding the manual 1 In order to ensure safety should be determined by qualified personnel responsible for installation maintenance periodic inspection and repair equipment 2 In order to ensure safety before working with the machine carefully and with full understanding refer to the following instructions 3 After reading the following instructions and keep it in a place accessible to other users of t...

Page 2: ...IG MAG welding 10 7 3 Inserting the wire electrode 10 7 3 Inserting the wire electrode 10 7 3 Inserting the wire electrode 10 7 4 Connection of protective gas 11 7 4 Connection of protective gas 11 7 4 Connection of protective gas 11 7 5 MIG MAG 11 7 5 MIG MAG 11 7 5 MIG MAG 11 7 6 Practical recommendations MIG MAG welding 11 7 6 Practical recommendations MIG MAG welding 11 7 6 Practical recommend...

Page 3: ...mum electromagnetic interference to improve The power source has been built on transistors IGBT of a minimum electromagnetic interference to improve The power source has been built on transistors IGBT of a minimum electromagnetic interference to improve yield and reliability of the source current less power consumption and instant adjustment of the current to changes in parameters during the weldi...

Page 4: ...ng 3 1 General thoughts a The work must begin rested sober dressed in clothing made of slow burning fabric or leather her hair covered with a beret or cap on the legs have shoes with trousers hardly inflammatory hands welding gloves and personal protective equipment apron leather welding mask goggles personal respiratory protective equipment b Work related to installation dismantling repair and ov...

Page 5: ...d electric lighting 24V h Make sure that the welded part does not risk falling or moving away the dangerous to the welder and When welding on scaffolding check the status of their efficiency j Protect respiratory system eyes face and hands from burns and exposure through the use of appropriate personal protection k Switch individual air extraction when this is established the gaseous effluents are...

Page 6: ...AGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through wires Welding produces ELECTROMAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through wires Welding produces electromagnetic field around it Electromagnetic fields can interfere with pacemakers Welding cables should be arranged in parallel as close as possible to each other SPARKS CAN CAUSE FIRE Sparks generated during weld...

Page 7: ...ing or other symbols that failure can lead to personal injury or equipment damage The product complies with the requirements of European Union directives Disposal of electrical and electronic equipment see DISPOSAL in this manual Use welding helmet or shield Use welding gloves Wear protective welding obligatory Wear protective welding kneading Secure the cylinder from falling over Risk of electric...

Page 8: ...cket output polarity minus 5 Adjusting dial wire feed speed 5 Adjusting dial wire feed speed 6 Ye operating handle 6 Ye operating handle 7 Current slot the output polarity of the plus 7 Current slot the output polarity of the plus 8 Cable to select the polarity for MIG MAG 8 Cable to select the polarity for MIG MAG NOTE WHEN MIG MAG WELDING CABLE MUST BE CONNECTED TO THIS ONE OF SLOTS In PLUS OR M...

Page 9: ...ency Parameters supply voltage are given in the technical specification section of this manual and on the rating plate Check the grounding wire connection device to the mains Make sure the power network can ensure coverage of the power demand for the input of the device under its normal operation Fuse size and parameters of the power cord are given in the technical data of this manual The supply n...

Page 10: ...electrode wire To facilitate the manufacture of armor guiding them label the appropriate colors For a wire diameter 0 6 to 0 8 mm a blue color the wire having a diameter of 1 0 1 2 mm color red and for a wire electrode with a diameter of 1 6 mm color yellow For welding stainless steel and aluminum Teflon armor use For the welding of low carbon steel low alloy steel copper bronze etc Are used with ...

Page 11: ...ction of protective gas 1 The cylinder with a suitable protective gas should be set for example by the wall and prevent it from 1 The cylinder with a suitable protective gas should be set for example by the wall and prevent it from tipping over securing it to the support by means of a chain 2 Remove the protective cap and the second valve unscrew the bottle to remove any impurities 2 Remove the pr...

Page 12: ... increase in the face of flooding occur The largest welding speed without undercuts can be obtained by increasing the stick electrodes and the inclination of the object up and down or tilt in the direction of the welding torch Small welding speeds cause that increases the depth of penetration face width and height of the riser Excessive lengthening or shortening the arc can cause unstable arc glow...

Page 13: ...HAT 2 20 O 2 WHAT 2 20 O 2 WHAT 2 20 O 2 WHAT 2 20 O 2 oxidising Recommended only for welding low carbon steel and low alloy 90 He 7 5 Ar 2 5 CO 2 2 5 CO 2 weakly oxidising Corrosion resistant short arc welding 60 He 35 Ar 5 WHAT 2 WHAT 2 oxidising Low alloyed steels high impact short arc welding 7 7 Welding MMA The device described in this guide is able to weld with coated electrodes hot melt To ...

Page 14: ...the device on a wet surface 2 Do not place the device on a wet surface 3 Use a wire diameter and a weight of the spool in accordance with disposed on the table 3 Use a wire diameter and a weight of the spool in accordance with disposed on the table 4 The cylinder protective gas set stable and secure by means of the chain against the possibility of tipping 4 The cylinder protective gas set stable a...

Page 15: ...eed electrode Current damaged tip Replace with a new tip The groove feeding roller is dirty damaged or the diameter of the wire Replace the brushhead replace the roll or roller to choose the diameter of the wire used Not to bow strikes Lack of proper contact wire clamp mass Improve contact terminal Arc too long and irregular Welding current too high Reduce welding current Wire feed speed too low I...

Page 16: ...sed in the device are suitable for re use in accordance with their designation With the 3 Materials used in the device are suitable for re use in accordance with their designation With the re use of materials or the use of other forms of old appliances you make an important contribution to protecting our environment 4 Information to the appropriate disposal of used electrical devices give you a mu...

Page 17: ...17 13 STATEMENT OF COMPLIANCE The product complies with European Union with The manufacturer importer Company Spaw 30 731 Kraków ul reapers 3 ...

Page 18: ...18 www magnum welding com kr v1 ...

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