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Magni Gyro M-24, Maintenance Schedule

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Magni Gyro M-24 Maintenance Schedule Download Page 30

 

045-00-24_A M24 MAINTENANCE SCHEDULE   

Issue A 

 

Page 30 

Task 

No. 

Task Description 

Task 

Nature 

Task 

Interval 

Date 

Certifying 

Person 

49 

Ensure the pre-rotator ring gear assembly is free of rust and has film 
of grease applied. 

INSP 

100 FH/ 

12 Months 

 

 

50 

Check general condition of rotor assembly centre section for: 

-  Rusting – remove where necessary and re-paint 

-  Signs of bending or torsional stress 
-  Condition of teeter stops 

INSP 

100 FH/ 

12 Months 

 

 

51 

Clean and check general condition of rotor blades. 
Note: the release of SIL-002-2011, by Magni Gyro Srl, specified the 

acceptability of specific cracks in the paint/filler situated at the 
interface of the blade root fitting and the composite aerofoil. These 

cracks must be vertical in nature and remain within the first 15mm 
outboard of the aluminium fitting. See figure below. 

 

 

 

INSP 

100 FH/ 

12 Months 

 

 

Summary of Contents for M-24

Page 1: ...045 00 24_A M24 MAINTENANCE SCHEDULE Issue A Page 1 TITLE M24 MAINTENANCE SCHEDULE CODE 045 00 24_A PRODUCT M 24...

Page 2: ...AUTHORISATION 8 3 2 PILOT MAINTENANCE 8 4 CHECK CYCLE AND VARIATIONS 10 4 1 THE MAINTENANCE CHECK CYCLE 10 4 2 PERMITTED VARIATIONS SEE NOTES 11 5 PRE FLIGHT 12 5 1 PILOT S PRE FLIGHT CHECK CHECK A P...

Page 3: ...ctrical System 32 6 4 14 Instrument Systems 34 6 4 15 Ignition 34 6 5 2 YEAR CHECK 35 6 5 1 Instrument Systems 35 6 6 300 HOUR 3 YEAR CHECK 35 6 6 1 Flying Controls 35 6 7 500 HOUR CHECK 36 6 7 1 Flyi...

Page 4: ...method of undertaking the appropriate maintenance is outlined in the Magni Gyro M24 M24C maintenance manual Ref 1 This document refers only to airframe maintenance and those engine ancillaries which a...

Page 5: ...CTION STANDARDS The general inspection standards applied to individual task inspections must meet the recommended standards and practices of Magni Gyro Srl and are published in M24 M24C maintenance ma...

Page 6: ...Instructions for continuing airworthiness applicable to the gyroplane shall be included in the gyroplane documentation accordingly with local requirement and form part of this maintenance schedule Co...

Page 7: ...istance considered necessary to detect unsatisfactory conditions discrepancies using where necessary inspection aids such as mirrors torches a magnifying glass etc Surface cleaning and removal of deta...

Page 8: ...required Permit Maintenance Release PMR shall be issued only by persons specifically authorised by Authority for the purpose 3 2 PILOT MAINTENANCE Pilot maintenance may be carried out in accordance wi...

Page 9: ...ning gapping testing and refitting of all spark plugs 11 Replacement of batteries 12 Replacement of rotors tail surfaces and controls the attachments of which are designed to provide for assembly imme...

Page 10: ...exceeding 100 flying hours Depending on local regulations Annual check 100 hour and annual check items Not exceeding 12 months see Note 5 Depending on local regulations 2yr 2 year check items 2 years...

Page 11: ...operator to fly for a limited period of time until the required maintenance is performed 3 Any application of a permitted variation to the maintenance check cycle period must be recorded in the approp...

Page 12: ...or not The check is organised into a logical pattern that makes one complete circuit of the gyroplane and becomes second nature with practice This pattern starts with the inspection of the instrument...

Page 13: ...ction to the controls b Any signs of fouling of controls in cockpit c Seats are secure and free from damage A5 Cockpit Fuselage Right Hand Side Check a State of external surface of fuselage and remove...

Page 14: ...and functional b Examine as far as possible the rotor head and hub bar assemblies for cracks damage wear corrosion and rubbing c The state of the pre rotator ring gear teeth and make sure they are not...

Page 15: ...ine the Turbo Control Unit TCU and its mounting bracket exhaust system springs joints and mounts pre rotation assembly belts cables and flexible shaft b The state of the battery and look for signs of...

Page 16: ...cracks or damage b Security of the tail plane c Security of the rudder and make sure it is completely free to move push down on the tail so that the nose wheel lifts allowing the rudder and nose wheel...

Page 17: ...de Check a Condition and security of the safety points on the control rods linkages bearings and fiberlock nuts There should be insignificant play in the Uniball rod end bearings and no evidence of co...

Page 18: ...ion d That the wheel is free to spin without play in the bearings Make sure the axle nut is secure A28 Pitot Check a That there are no obstructions dirtiness or other clogging inside the pitot A28 Rot...

Page 19: ...ilot s handle to the locked position then move the pilot s handle to the locked position Again the warning light should remain illuminated and the rotor rpm gauge should remain inactive because the pi...

Page 20: ...ccomplished Note Enter total pages issued A C Reg Type Serial No Workpack Ref Engine Type A C Total Hours Check Start Date Operator Check Type 25 FH 6 Months 100 FH 2 Year 300 FH 3 Year 500 FH 1000 FH...

Page 21: ...tries have been completed and certified Ensure items due in accordance with CAP 543 have been accomplished and certified CHK All Checks N A 6 2 3 Type Certificate and Schedule Review 4 Aircraft and en...

Page 22: ...te Certifying Person 7 Check pre rotator belts tension and re set if necessary INSP First 25FH 6 Months 8 Check condition of push rods and including intermediate pivot station ensuring that pivot bolt...

Page 23: ...Rotax maintenance manual and worksheet for the Rotax 914UL engine Check Engine Mounts Inspect engine mounts for condition and security Check that the mounts are not deformed and that there are no spli...

Page 24: ...d and locked position INSP 100 FH 12 Months 14 Check security of all cowlings and associated attachment hardware Ensure that all cowlings can be opened and closed as designed that hinges are in good c...

Page 25: ...on of nose wheel and steering fork Check for excessive play shimmy Check for bearing wear and free running Check lubrication INSP 100 FH 12 Months 22 Check condition of main landing gear bow Check for...

Page 26: ...f the welded joints ANY signs of cracking must be followed by full NDT testing procedure as specified in ASTM E1417 05e1 and report to Magni Gyro Srl Check bearings and lubricate rose joints INSP 100...

Page 27: ...ator flexible shaft from its outer sheath and inspect for wear and damage Re grease and re fit Clean the bendix gear at the top of the pre rotator shaft and re grease the outer roller bearing INSP 100...

Page 28: ...Check fuel tanks for leaks Ensure low fuel warning system function Drain system and replace filters Ensure proper function of drain tap INSP 100 FH 12 Months 38 Pitot static system vents pitot head d...

Page 29: ...r change radial play around teeter bolt INSP 100 FH 12 Months 45 Check the teeter bolt for wear and replace if necessary The bolt should show no more than 0 25mm 0 010 diameter change radial play arou...

Page 30: ...move where necessary and re paint Signs of bending or torsional stress Condition of teeter stops INSP 100 FH 12 Months 51 Clean and check general condition of rotor blades Note the release of SIL 002...

Page 31: ...ble and check for free movement INSP 100 FH 12 Months 6 4 8 Gyroplane Lubrication 55 Lubricate gyroplane as defined in section 1 7 4 of the maintenance manual in accordance with Magni Gyro Srl recomme...

Page 32: ...rtifying Person 60 Inspect and clean replace air filter as required INSP 100 FH 12 Months 6 4 11 Exhaust 61 Check exhaust units for security cracks INSP 100 FH 12 Months 6 4 12 Fuel System 62 Filters...

Page 33: ...CHEDULE Issue A Page 33 65 Check landing light lens working order INSP 100 FH 12 Months 66 Check strobe units if fitted for condition and function security Inspect wiring attachments Replace where nec...

Page 34: ...nt conditions CHK 100 FH 12 Months 69 Compass deviation or steer by cards valid until next check Check calibration of compass Conduct compass swing verification test cross check to handheld compass CH...

Page 35: ...nder if fitted Check that mode S code matches record registration database Full functional check CHK 2 years 6 6 300 HOUR 3 YEAR CHECK 6 6 1 Flying Controls Task No Task Description Task Nature Task I...

Page 36: ...otor 76 Overhaul rotor head assembly INSP 500 FH 77 Check for wear in teeter bearings Remove rotor system from the teeter bolt bearing The bearings should show no more than 0 25mm 0 010 diameter chang...

Page 37: ...MAINTENANCE SCHEDULE Issue A Page 37 6 8 1000 HOUR CHECK 6 8 1 Powerplant Installation Task No Task Description Task Nature Task Interval Date Certifying Person 80 Replace engine mount vibration damp...

Page 38: ...THE SPECIFIED TIME INTERVAL IS MANDATORY COMPONENT LIFE LIMITATION hours Pre rotation Belts Pulleys 500 Rod End Joints 500 Fuel Filter After first 100 hours then every subsequent 200 hours Engine Mou...

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