Magnetrol Eclipse 706GWR Page 105 Installation And Operating Manual Download

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4.4.1 Buildup Detection Setup using PACT

ware

Buildup detection is a feature that needs to be turned on in
Advanced Config, see below.

Once turned on progress can be checked in the Advanced
Diagnostics screen, see below.

105

57-606 ECLIPSE Model 706 Guided Wave Radar Transmitter

Summary of Contents for Eclipse 706GWR

Page 1: ...HART Installation and Operating Manual for Eclipse Model 706 Software Version 1 x High Performance 4th Generation Guided Wave Radar Level Transmitter 2014 68 EU...

Page 2: ...h electrostatic sensitive components This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This...

Page 3: ...be 20 2 4 5 2 To install a Model 7y5 bulk solids flexible twin rod probe 21 2 4 6 Installing the ECLIPSE Model 706 Transmitter 23 2 4 6 1 Integral Mount 23 2 4 6 2 Remote Mount 23 2 5 Wiring 24 2 5 1...

Page 4: ...3 5 3 Agency Specifications IS Installation 68 3 5 4 Agency Specifications IS FOUNDATION fieldbus Installation 69 3 6 Specifications 70 3 6 1 Functional Physical 70 3 6 2 O ring Seal Selection Chart 7...

Page 5: ...e as com pared to other Guided Wave Radar GWR devices that may infer level at the top of the probe when signals are lost or uncertain Refer to Section 3 2 6 for additional information on overfill capa...

Page 6: ...robe model _____________ Probe Length What probe length is listed on the probe model information last three digits of the probe model number _____________ Level Offset The desired level reading when t...

Page 7: ...E tape on probe connection to transmitter as this connection is sealed with a Viton o ring If using a segmented probe or removable rod ensure that all pieces are assembled and connected before install...

Page 8: ...shipped fully pre configured for the application and can be installed immediately Otherwise it is shipped configured with default values from the factory and can be easily reconfigured in the shop Th...

Page 9: ...e Screen to access the Main Menu 5 Press ENTER with the DEVICE SETUP menu item highlighted 6 Press ENTER with the QUICKSTART menu item highlighted The QuickStart shows the basic parameters with the pr...

Page 10: ...n NPT National Pipe Thread BSP British Standard Pipe Flange ANSI or DIN NPT with Flushing Connection BSP with Flushing Connection Flange with Flushing Connection Hygienic Probe Length Enter the exact...

Page 11: ...e cursor is already at the leftmost position then the screen is exited without changing the previously saved value ENTER Moves the cursor to the right If the cursor is located at a blank character pos...

Page 12: ...alibration Certificate included with all units confirm the model and serial numbers shown on the nameplates of the ECLIPSE probe and transmitter are identical NOTES For applications using the Model 7y...

Page 13: ...2 4 Ensure that all local state and federal regulations and guidelines are observed See Wiring Section 2 5 Ensure that the wiring between the power supply and ECLIPSE transmitter is complete and corre...

Page 14: ...ng true liquid level to within specification all the way up to the face of the flange or NPT connection This is a very unique advantage as compared to other Guided Wave Radar GWR devices that may infe...

Page 15: ...ed at a later time do not remove the protective cap from the probe NOTE Do not use sealing compound or TFE tape on probe connec tion to transmitter as this connection is sealed by a Viton o ring 2 4 2...

Page 16: ...process seal should be handled with extra care Only handle these probes by the flanges or NPT connection Do not lift probes by the shaft If using a segmented caged probe ensure that all pieces are ass...

Page 17: ...vable rod ensure that all pieces are assembled and connected before installation 1 Ensure that the nozzle does not restrict performance by ensuring the following Nozzle is 2 50mm diameter Ratio of Dia...

Page 18: ...not remove the protective cap from the probe Do not use sealing com pound or TFE tape on probe connection to transmitter as this connection is sealed by a Viton O ring 2 4 4 2 To install a flexible s...

Page 19: ...unt the probe at least 12 inches 30 cm from the wall Ideal location is 1 4 to 1 6 the diameter to average the angle of repose A metal flange must be used when mounting on plastic vessels 1 Ensure the...

Page 20: ...cation 1 Nozzles should be 3 DN80 diameter or larger 2 Twin Rod flexible probes should be installed such that the active cable is 1 25 mm from metallic objects such as pipes ladders etc A bare tank wa...

Page 21: ...both securing devices using a 3 32 hex wrench and slide the securing devices off of the probe c Slide the TFE weight off of the probe d Cut and remove the required cable 4 length e Remove 31 2 90 mm...

Page 22: ...least 1 25 mm spacing between the active cable and any part of the tank walls stillwell pipes support beams mixer blades etc 3 Carefully place the probe into the vessel Properly align the gasket on f...

Page 23: ...probe to get dirty 3 Align the universal connection at the base of the transmitter housing with the top of the probe Only hand tighten the connection at this time 4 Rotate the transmitter to face the...

Page 24: ...or Non Incendive Cl I Div 2 A general purpose installation does not have flammable media present Areas rated Non Incendive Cl I Div 2 have flammable media present only under abnormal conditions No spe...

Page 25: ...round at power supply 5 Connect an earth ground wire to the nearest green ground screw not shown in illustration 6 Connect the positive supply wire to the terminal and the negative supply wire to the...

Page 26: ...d from the factory it can also be easily reconfigured in the shop or at the installation using the local LCD Keypad or PACTware DTM Bench config uration provides a convenient and efficient way to set...

Page 27: ...one or more items Items are either menu labels or parameter names Menu labels are presented in all capital letters Parameters are capital words 2 6 2 1 Navigating the Menu UP moves to the previous it...

Page 28: ...est digit 0 1 2 3 9 or decimal point If held down the digits scroll until the push button is released Back Moves the cursor to the left and deletes a digit If the cursor is already at the leftmost pos...

Page 29: ...is 0 With a password of 0 the transmitter is no longer password protected and any value in the basic user menus can be adjusted without entering a confirming password NOTE If a User Password is not k...

Page 30: ...these tables as a step by step guide to configure the transmitter based on the desired measurement type from the following selections Level Only Interface Level Level Volume Flow HOME SCREEN The Home...

Page 31: ...is highlighted over a parameter or menu will provide additional information about that item DEVICE SETUP Choosing DEVICE SETUP from the MAIN MENU will result in an LCD presentation as shown at left T...

Page 32: ...RV 25 feet to 175 feet 7 6 m to 53 m Failure Alarm 22 mA 3 6 mA Hold Level Units Inches Feet Millimeters Centimeters Meters Probe Model 7YD Coax HTHP 7YF Sngl Rod Std 7YG Sngl Rod Std 7YJ Sngl Rod HTH...

Page 33: ...y Config Measurement Type Level Only Interface and Level Volume and Level Flow Level Units Inches Feet Millimeters Centimeters Meters Probe Model 7YD Coax HTHP 7YF Sngl Rod Std 7YG Sngl Rod Std 7YJ Sn...

Page 34: ...of Head Flow Data Reference Distance 11 8 inches to 100 feet 30 cm to 30 m Maximum Head The Maximum Head value can be revised depending on the value of the Reference Distance or for end user preferenc...

Page 35: ...rm 22 mA 3 6 mA Hold Damping 0 to 10 seconds Language English French German Spanish Russian Status Symbol Hide View Long Tag Hide View PV Bar Graph Hide View Level Hide View Ifc Level Interface and Le...

Page 36: ...hresh Mode is Sloped 25 to 100 feet 7 to 30 m Ifc Lvl Thresh Mode Interface and Level only Auto Largest Fixed Value Ifc Lvl Thresh Value Interface and Level only 0 to 100 echo strength units EoP Thres...

Page 37: ...Fid Threshold Value SZ Hysteresis Safe Zone Hysteresis not used when Safe Zone Alarm is None 0 to 100 feet 0 to 30 m PROBE TARGET Compensation Auto Probe Target Mode Off Run Calibrate Targ Calib Tick...

Page 38: ...ting it directly to the terminal block in the wiring com partment of the ECLIPSE transmitter HART uses the Bell 202 frequency shift keying technique of high frequency digital signals It operates on th...

Page 39: ...stom Table Type 8 Reference Distance 9 Maximum Head 10 Maximum Flow 11 Low Flow Cutoff 12 General Equation Factors 13 Flow Diagrams 14 Custom Table 15 Totalizer Setup 1 Manufacturer 2 Product Name 3 M...

Page 40: ...Diagram 8 Echo Rejection 9 Threshold Settings 10 End of Probe Settings 11 Compensation 12 HF Cable Length 13 Buildup Detection 14 Analog Output 15 New User Password 16 Reset Paramaters 1 Enter Passwor...

Page 41: ...ng 1 Event Log 2 Refresh History 3 Reset History 4 Set Clock 1 Internal Values 2 Elec Temperatures 3 Transmitter Tests 4 Probe Buildup 1 Status 0 2 Status 1 3 Status 2 4 Status 3 5 Status 4 6 Status 5...

Page 42: ...Curve 2 4 Refresh Graph 5 Zoom 6 Echo History Log 7 Refresh History 8 History Setup 9 Delete History 10 Set Clock 1 Enter Password 2 Dielectric Range 3 Sensitivity 4 Blocking Distance 5 Lvl Thresh Mo...

Page 43: ...high speed radar circuit speed of light transmission The electromagnetic pulses are propagated via a waveguide that yields a system many times more efficient than through air radar 3 2 2 Time Domain...

Page 44: ...l It is required that the upper liquid have a dielectric constant between 1 4 and 10 and the two liquids have a difference in dielectric constants greater than 10 A typical application would be oil ov...

Page 45: ...ilers Feedwater Heaters etc As the temperature of a saturated steam application increases the dielectric constant of the steam vapor space also increases This increase in vapor space dielectric causes...

Page 46: ...urement or more dramatically result in a complete loss of signal While some manufacturers of GWR transmitters may use special algorithms to infer level measurement when this undesirable signal interac...

Page 47: ...cludes an exhaus tive list of Diagnostic Indicators which follow the NAMUR NE 107 guidelines NAMUR is an international user association of automation technology in process industries whose goal is to...

Page 48: ...DATION fieldbus version diagnostic indicators can be mapped to multiple categories an example is shown in the diagram at left In this example Calibration Required is mapped to both the Out of Specific...

Page 49: ...tor Name Default Category Explanation Remedy Context Sensitive Help 1 Software Error Failure Unrecoverable error occurred in stored program Contact MAGNETROL Technical Support 2 RAM Error Failure RAM...

Page 50: ...e Alarm Failure Risk of echo loss if liquid rises above Blocking Distance Ensure that liquid cannot reach Blocking Distance 18 Config Conflict Failure Measurement type and primary variable selection p...

Page 51: ...rify Level reading If incorrect com pare Dielectric Range against EoP Dielectric reading 33 Adjust Analog Out Out of Spec Loop current is inaccurate Perform Adust Analog Output mainte nance procedure...

Page 52: ...indicating more text below In this situation the DN key scrolls text up one line at a time Similarly while text exists above the upper line of the text field a appears in the rightmost column of the t...

Page 53: ...ting Bridging 3 3 5 1 Model 706 Dual Element Coaxial or Twin Flexible probe Continuous Film Coating One type of potential application problem is when the media forms a continuous coating on the probe...

Page 54: ...dup perfor mance of Single Rod GWR probes is always dependent on the installation and application The electromagnetic field surrounding a single rod probe makes it more vulnerable to influence from ob...

Page 55: ...special caged probe that when installed properly has no unwanted reflections Obstructions Metallic obstructions in the vicinity of a single rod probe can also affect the performance If the level readi...

Page 56: ...from the bottom of the vessel the value of Level Offset should be changed to the distance between the bottom of the probe and the bottom of the vessel as shown in Example 2 Example 2 Application calls...

Page 57: ...medium in which it is traveling signals along the probe are delayed in propor tion to the dielectric constant By monitoring the location of the delayed EoP signal and knowing the dielectric con stant...

Page 58: ...06 transmitter to measure volume as the Primary Measured Value 3 4 4 1 Configuration using built in Vessel Types The following table provides an explanation of each of the System Configuration paramet...

Page 59: ...CLIPSE Model 706 Guided Wave Radar Transmitter SPHERICAL HORIZONTAL SPHERICAL Vessel Types VERTICAL FLAT VERTICAL CONICAL HORIZONTAL FLAT RECTANGULAR HORIZONTAL ELLIPTICAL VERTICAL ELLIPTICAL VERTICAL...

Page 60: ...used Cust Table Type The Custom table points can be a Linear straight line between adjacent points or Spline can be a curved line between points relationship See below drawing for more information Cu...

Page 61: ...e weir is related to the Head at a specified measurement location The ECLIPSE Model 706 is the secondary measuring device which measures the Head of the liquid in the flume or weir Open channel flow e...

Page 62: ...ation see page 26 for flow calculation Weir Crest Length The Weir Crest Length screen only appears when the chosen Flow Element is Cipoletti or one of the Rectangular weirs Input this length in the us...

Page 63: ...to enter the values of K L C H and n See example below NOTE The Generic Equation parameters must be entered in Cu Ft Second units The resultant flow is converted by the Model 706 into whatever Flow Un...

Page 64: ...has the capa bility of using a Generic Equation see page 66 for flow calculation Custom Table The Custom table points can be a Linear straight line between adjacent points or Spline can be a curved li...

Page 65: ...time 3 4 7 2 Context sensitive Help Descriptive information relevant to the highlighted parameter in the menu will be accessible via the local display and remote host interfaces This will most often...

Page 66: ...Zone 0 AEx ia IIC T4 Ga Class I Zone 0 Ex ia IIC T4 Ga Ta 40 C to 70 C Type 4X IP67 ATEX FM14ATEX0041X II 1 G Ex ia IIC T4 Ga Ta 40 C to 70 C IP67 IEC IECEx FMG 14 0018X Ex ia IIC T4 Ga Ta 40 C to 70...

Page 67: ...erature codes care shall be taken to ensure the enclo sure temperature does not exceed 70 C 7 For U S and Canada To maintain the T4 temperature code care shall be taken to ensure the enclosure tempera...

Page 68: ...68 57 606 ECLIPSE Model 706 Guided Wave Radar Transmitter 3 5 3 Agency Specifications FM CSA Intrinsically Safe Installation...

Page 69: ...69 57 606 ECLIPSE Model 706 Guided Wave Radar Transmitter 3 5 4 Agency Specifications FM CSA Intrinsically Safe FOUNDATION fieldbus Installation...

Page 70: ...Field Communicator FOUNDATION fieldbus AMS or FDT DTM PACTware EDDL Menu Languages Transmitter LCD English French German Spanish Russian HART DD English French German Spanish Russian Chinese Portugues...

Page 71: ...gth or 0 5 inch 13 mm whichever is greater Interface Operation Coaxial Caged probes 1 inch 25 mm for an interface thickness greater than 2 inches 50 mm Twin Flexible probes 2 inch 50 mm for an interfa...

Page 72: ...glycol base fluids 5 Neoprene 300 F 290 psi 150 C 20 bar 65 F 55 C 1000 psi 70 F 70 bar 20 C Phosphate ester fluids ketones MEK acetone Refrigerants high anline point petroleum oils silicate ester lub...

Page 73: ...0 psi 431 bar Full No 10000 7yN High Temp High Press Level Tank r 1 7 100 320 to 850 F 196 to 450 C 6250 psi 431 bar Full No 10000 Single Cable Flexible GWR Probes Liquids 7y1 Standard Temperature Lev...

Page 74: ...PT 1 BSP ANSI or DIN flanges 3 4 NPT 1 BSP ANSI or DIN flanges 3 4 NPT 1 BSP ANSI or DIN flanges 2 NPT ANSI or DIN flanges Transition Zone Top None 8 200 mm r 80 18 457 mm Transition Zone Bottom 6 150...

Page 75: ...es 38 10 Dia 4 18 106 3 38 86 4 15 105 45 3 77 96 3 75 95 2 cable entries Eclipse Remote Configurations NOTES 7yS steam probes are rated to 3000 psi 207 bar up to 750 F 400 C 7y3 7y6 flexible probes P...

Page 76: ...mm typical Optional Flushing Port Model 7yP with flanged connection 3 38 86 4 18 106 3 77 96 45 9 30 236 2 cable entries 11 55 293 Probe Insertion Length Mounting Flange Model 7yS with flanged connec...

Page 77: ...entries Mounting Flange 6 39 162 Probe Insertion Length Model 7yL with flanged connection 3 38 86 4 18 106 3 77 96 45 9 30 236 2 cable entries Mounting Flange 10 45 265 Probe Insertion Length Model 7y...

Page 78: ...ion Length Mounting Flange 2 0 51 6 0 152 Model 7y2 with flanged connection 3 38 86 4 18 106 3 77 96 45 9 30 236 2 cable entries 10 45 265 Mounting Flange Probe Insertion Length 6 0 152 2 0 51 Model 7...

Page 79: ...ions Twin Cable Flexible Probes inches mm 7y5 SST Weight 5 lbs 2 25 kg order code 004 8778 002 2 x 010 1731 001 2 00 51 6 00 152 3 6 9 Physical Specifications Single Rod Rigid Probes inches mm 3 38 86...

Page 80: ...transmitter via HART General Purpose 10mA 11V 36V Intrinsically Safe 10mA 11V 28 6V HART Multi Drop Mode Fixed Current Standard 4mA 16 25V 36V Intrinsically Safe 4mA 16 25V 28 6V FOUNDATION fieldbus...

Page 81: ...12 foot 3 6 meter remote A Digital Display and Keypad Integral B Digital Display and Keypad 3 foot 1 meter remote C Digital Display and Keypad 12 foot 3 6 meter remote 8 CLASSIFICATION 0 General Purp...

Page 82: ...L 3 900 ANSI RTJ 4 1 2 NPT Thread 5M 3 1500 ANSI RTJ 5N 3 2500 ANSI RTJ 6 3 4 150 ANSI RF 6 4 4 300 ANSI RF 6 5 4 600 ANSI RF 6 6 4 900 ANSI RF 6 7 4 1500 ANSI RF 6 8 4 2500 ANSI RF 6K 4 600 ANSI RTJ...

Page 83: ...le 800 F 425 C Only available with 3rd digit D r 1 4 5 None with metal shorting rod r 1 4 Future 11 PROBE SIZE ELEMENT TYPE FLUSHING CONNECTION 0 Standard Enlarged Coaxial Probe 1 Standard Enlarged Co...

Page 84: ...92 1 TYPE B2 E A DN 80 PN 16 EN 1092 1 TYPE A E B DN 80 PN 25 40 EN 1092 1 TYPE A E D DN 80 PN 63 EN 1092 1 TYPE B2 E E DN 80 PN 100 EN 1092 1 TYPE B2 E F DN 80 PN 160 EN 1092 1 TYPE B2 E G DN 80 PN 2...

Page 85: ...C with Carbon Steel Flange T Monel with Carbon Steel Flange NOT available with 3rd digit S 9 SPACER MATERIAL 1 TFE 400 F 200 C Only available with 3rd digit P or T r 1 4 2 PEEK HT Only available with...

Page 86: ...92 1 TYPE A D D DN 50 PN 63 EN 1092 1 TYPE B2 D E DN 50 PN 100 EN 1092 1 TYPE B2 D F DN 50 PN 160 EN 1092 1 TYPE B2 D G DN 50 PN 250 EN 1092 1 TYPE B2 D H DN 50 PN 320 EN 1092 1 TYPE B2 D J DN 50 PN 4...

Page 87: ...robe Only available with 3rd digit G and 8th digit C D None Glass Ceramic Alloy Dual Seal Design with annuncia tor fitting NOT available with 3rd digit G N None Glass Ceramic Alloy NOT available with...

Page 88: ...2 1 TYPE B2 D F DN 50 PN 160 EN 1092 1 TYPE B2 D G DN 50 PN 250 EN 1092 1 TYPE B2 D H DN 50 PN 320 EN 1092 1 TYPE B2 D J DN 50 PN 400 EN 1092 1 TYPE B2 E A DN 80 PN 16 EN 1092 1 TYPE A E B DN 80 PN 25...

Page 89: ...igit 3rd digit F P PFA coated rod Only available with Digit 3rd digit F R 316 SS 316L SS with Carbon Steel Flange S Hastelloy C with Carbon Steel Flange T Monel with Carbon Steel Flange 9 SPACER MATER...

Page 90: ...92 1 TYPE B2 D G DN 50 PN 250 EN 1092 1 TYPE B2 D H DN 50 PN 320 EN 1092 1 TYPE B2 D J DN 50 PN 400 EN 1092 1 TYPE B2 E A DN 80 PN 16 EN 1092 1 TYPE A E B DN 80 PN 25 40 EN 1092 1 TYPE A E D DN 80 PN...

Page 91: ...feet 003 100 meters 001 030 unit of measure determined by 2nd digit of model number 0 Non removable Probe Cable Only available with 3rd digit 2 or 8th digit F 1 Removable Single piece Probe Cable Onl...

Page 92: ...E A DN 80 PN 16 EN 1092 1 TYPE A E B DN 80 PN 25 40 EN 1092 1 TYPE A E D DN 80 PN 63 EN 1092 1 TYPE B2 E E DN 80 PN 100 EN 1092 1 TYPE B2 F A DN 100 PN 16 EN 1092 1 TYPE A F B DN 100 PN 25 40 EN 1092...

Page 93: ...EAL OPTIONS 0 Viton GFLT 2 Kalrez 4079 Only available with 3rd digit 7 8 Aegis PF 128 NACE Only available with 3rd digit 7 A Kalrez 6375 Only available with 3rd digit 7 11 PROBE SIZE ELEMENT TYPE FLUS...

Page 94: ...nts Six Segments Coaxial Models 7yD 7yP and 7yT Enlarged versions only 3 DN 80 Process Connections and larger 24 72 60 182 cm 48 144 120 365 cm 72 216 180 548 cm 96 288 240 731 cm 120 360 305 914 cm 1...

Page 95: ...6 Housing Cover Digit 7 Digit 8 Digit 9 Replacement Part 0 1 or 2 all 1 004 9225 002 2 004 9225 003 A B or C 0 1 or A 1 036 4413 005 3 036 4413 001 B C or D 036 4413 008 0 1 3 or A 2 036 4413 002 B C...

Page 96: ...lacement Part 1 089 9120 001 7 089 9121 001 10 Cable Weight Digit 3 Replacement Part 2 004 8778 001 5 004 8778 002 11 Cable Clamp Digit 3 Replacement Part 2 or 5 010 1731 001 ordering quantity 2 11 11...

Page 97: ...he operation of this method End of Probe Analysis cannot be applied with interface measure ment applications with a water bottoms or with stratify ing liquids Therefore EOPA will not be available when...

Page 98: ...uided Wave Radar Transmitter 4 1 2 Enable EOPA using keypad LCD From the MAIN MENU select DEVICE SETUP and press Enter Scroll down to Advanced Config and then press Enter Scroll down to END of PROBE A...

Page 99: ...n capability by allowing the threshold to be sloped bent around an unwanted signal The result is a convenient way to ignore undesired signals The use of PACTware and the Model 706 DTM is recom mended...

Page 100: ...100 57 606 ECLIPSE Model 706 Guided Wave Radar Transmitter...

Page 101: ...ngth of the probe is by utilizing the Echo Rejection feature Setup using PACTware Select the Diagnostics tab and then the Echo Curve tab Then click on New Rejection Curve Click on OK at the loop warni...

Page 102: ...then saves it Hit OK to confirm A warning screen is then shown so that the loop can be returned to automatic control At this point the echo rejection curve can be viewed by selecting Rejection Curve a...

Page 103: ...t screen you need to enter the actual media location and then hit OK Next a password window might appear if not already entered Then the system calculates the curve and then saves it Hit OK to confirm...

Page 104: ...er of the Echo Curve screen The Rejection curve will then be displayed in red as shown in the screenshot below 4 4 Buildup Detection A unique feature contained within the Model 706 can be used to obta...

Page 105: ...ACTware Buildup detection is a feature that needs to be turned on in Advanced Config see below Once turned on progress can be checked in the Advanced Diagnostics screen see below 105 57 606 ECLIPSE Mo...

Page 106: ...CLIPSE Model 706 Guided Wave Radar Transmitter 4 4 2 Buildup Detection Setup using the Keypad From the menu select DEVICE SETUP and hit Enter Scroll down to Buildup Detection and hit Enter Select On a...

Page 107: ...he Buildup percentage Go to the main menu and select DEVICE SETUP then hit Enter Scroll down to DISPLAY CONFIG and hit Enter Scroll down to Probe Buildup and hit Enter then select View From the main s...

Page 108: ...y media All shipments returned to the factory must be by prepaid transportation All replacements will be shipped F O B factory ASSURED QUALITY SERVICE COST LESS 705 Enterprise Street Aurora Illinois 6...

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