Magnetrol E3A Modulevel Operating Manual Download Page 1

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Liquid Level
Displacer Transmitter

oundation

fieldbus

™

operating Manual

E3 Modulevel

with F

oundation

fieldbus

™

digital output

Summary of Contents for E3A Modulevel

Page 1: ...Liquid Level Displacer Transmitter Foundation fieldbus operating Manual E3 Modulevel with Foundation fieldbus digital output...

Page 2: ...when working with electrostatic sensitive components WARNING Explosion hazard Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous Low Vo...

Page 3: ...al Display of Analog Input Transducer Block Output 27 4 5 2 1 AI Out Display Screens 27 4 6 PID Block 28 4 6 1 PID Block Parameters 28 5 0 E3 Modulevel Menu Step by Step Procedure 5 1 Measurement Type...

Page 4: ...ital communications scheme such as FOUNDATION fieldbus considers the two wires as a network The network can carry many process variables as well as other information The E3 Modulevel transmitter is a...

Page 5: ...e self diagnostics residing in the smart field devices minimizes the need to send maintenance personnel to the field 1 3 Device Configuration Device Descriptions The function of a FOUNDATION fieldbus...

Page 6: ...of the conservative entity model which only allows about 90 mA of current the FISCO model allows a maxi mum of 110 mA for Class II C installations and 240 mA for Class II B installations FISCO certif...

Page 7: ...ss connection size type of the E3 MODULEVEL transmitter Ensure it matches the require ments of the installation before continuing with the QuickStart installation 2 2 1 tank top 1 If applicable adjust...

Page 8: ...connections Install the flange bolts and nuts and tighten alternating nuts in a star pattern Flange bolting torque specifications are listed on page 12 2 3 QuickStart Wiring WARNING Explosion hazard D...

Page 9: ...program the default password is 1 7 After entering the last value allow 10 seconds before removing power from the transmitter The following two configuration entries are the minimum required for confi...

Page 10: ...model and serial numbers for future reference when ordering parts Model Number Serial Number 3 2 Electrostatic Discharge ESD Handling Procedure MAGNETROL electronic instruments are manufactured to the...

Page 11: ...vel 1 8 Allen wrench Fieldbus compatible power supply with proper termination 3 3 3 operational Considerations The MODULEVEL transmitter should be located for easy access for service configuration and...

Page 12: ...equate headroom for the installation of the MODULEVEL head and displacer and that it has unob structed entry into the vessel Using a level the mounting flange is level within 3 in all directions If th...

Page 13: ...ransmitter head lock screws socket type and position conduit outlet in the desired direction See Figure 8 5 Retighten lock screws NOTE Since the transmitter head is rotatable through 360 it is impor t...

Page 14: ...rocess liquid or vapor 3 Loosen the transmitter head lock screws socket type and position conduit outlet in the desired direction See Figure 8 4 Retighten lock screws NOTE Since the transmitter head i...

Page 15: ...remote transmitter terminal board housing and of the integral terminal board housing 3 Connect one end of the six conductor cable P N 037 3226 xxx or 037 3227 xxx to the integral terminal block and t...

Page 16: ...lant or facility procedures 2 Remove the cover to the wiring compartment of the transmitter 3 Connect shield to an earth ground at the power supply 4 Connect an Earth ground wire to the nearest green...

Page 17: ...rm functions 4 1 1 universal Fieldbus Block Parameters The following are general descriptions of the parameters common to all blocks Additional information for a given parameter is described later in...

Page 18: ...cates that the simula tion enabling hardware jumper is installed 4 2 Resource Block The RESOURCE block contains data specific to the E3 MODULEVEL transmitter along with some information about the firm...

Page 19: ...e resource NV_CYCLE_T the minimum time interval between copies of non volatile NV parameters to NV memory NV mem ory is only updated if there has been a significant change in the dynamic value and the...

Page 20: ...be locked UPDATE_EVT Update Event is an alert generated by a write to the static data in the block BLOCK_ALM Block Alarm is used for configuration hardware connection or system problems in the block T...

Page 21: ...ameters discussed in section 4 1 1 The universal parameters are followed by these additional required parameters UPDATE_EVT Update Event an alert generated by a write to the static data in the TRANSDU...

Page 22: ...de side mounted models E3E and E3F the zero refer ence is the centerline of the bottom side process connection Unit is shipped from factory with Level Offset 0 Example Application of an external cage...

Page 23: ...then until User is displayed and again 6 Scroll to User Cal Menu and press 7 Scroll down to SnrCalLo 8 Press then and simultaneously and again The current sensor output has been captured for the low l...

Page 24: ...splays the version of the firmware NOTE The user should compare the DD file and revision number of the device with the HOST system to ensure they are at the same revision level 4 5 Analog Input Block...

Page 25: ...y the transducer block to the AI block may be used directly Direct or if the value is in different units and must be converted linearly Indirect or with square root Ind Sqr Root using the input range...

Page 26: ...BLK parame ter must be set to AUTO to pass the PV Value through the AI to the network Transducer scaling called XD_SCALE is applied to the PV from the CHANNEL to produce the FIELD_VAL in percent Valid...

Page 27: ...k parameters there is no way to explore or change the other fieldbus configuration items affect ing the AI block output using the keypad and LCD This screen should only be considered as a measured val...

Page 28: ...ng value of bias to return to the operator set bias BKCAL_IN The analog input value and status for another blocks BKCAL_OUT output BKCAL_HYS The amount the output must change away from its output limi...

Page 29: ...ion for the PV input from another block LO_ALM The LO alarm data LO_LIM The setting for the alarm limit used t detect the LO alarm condition LO_LO_ALM The LO LO alarm data LO_LO_LIM The setting for th...

Page 30: ...lowed SP_RATE_DN Ramp rate for downward SP changes SP_RATE_UP Ramp rate for upward SP changes STATUS_OPTS Allows one to select options for status handling and processing STRATEGY Can be used to identi...

Page 31: ...me Menu 4 Proc SG x xxx sg User Enter the specific gravity of the process liquid at operating temp Adjusts factory calibration for actual specific gravity limited by SG range of spring 5 ProcTemp xxx...

Page 32: ...ry Set Enter outside diameter of displacer 0 5 to 5 inches 25 Weight xx x oz SuperUser Factory Set Enter weight of displacer and stem assembly 40 to 200 ounces 26 CalSelct select User Select Factory o...

Page 33: ...rement engine runs through a series of self tests and will detect and report faulty opera tion The MODULEVEL TRANSDUCER BLOCK displays these faults in the DEVICE_STATUS parameter Refer to Section 8 3...

Page 34: ...an not be activated without the placement of a hardware jumper This jumper is installed as standard on the Model E3 and is placed in an inconvenient location to avoid inadvertent disabling of this fea...

Page 35: ...cution Time msec Analog Alarm AA Execution Time msec Bias Gain Settings BG Execution Time msec Deadtime D Execution Time msec Manual Loader Execution Time msec Complex Analog Output CAO Execution Time...

Page 36: ...f SSs SS Execution Time msec Number of TOTs TOT Execution Time msec Number of ARs AR Execution Time msec Number of PIDs PID Execution Time msec Number of Execution Time Number of Execution Time Number...

Page 37: ...ctronic output See Figure 17 8 2 1 displacer Range Spring According to Archimedes principle the buoyancy force act ing on an object immersed in liquid is equal to the mass of the liquid displaced As t...

Page 38: ...vert that into a stable output value As the density of the liquid changes so does the mass of the liquid displaced by the specially designed displacer The resulting change in buoyancy force on the dis...

Page 39: ...tem and enclosing tube for damage Replace all damaged parts Possible material buildup Check displacer spring stem enclosing tube and displacer for buildup of process material Clean any fouled parts Di...

Page 40: ...cover and the electronics bezel assembly 3 Disconnect the six pin connector J1 from the back of the PC board assembly 4 Using a multimeter check the primary winding by verifying that pins 1 and 4 of t...

Page 41: ...ill most likely not be able to measure level correctly if one or more of these conditions occur The condition will be indi cated in Device Status and will affect PV Status Sub Status and Limit as indi...

Page 42: ...g resistance Sec Fault Hi A D readings from LVDT secondary windings are above expected range Bad LVDT wiring connection Check for missing displacer Check LVDT winding resistance Sec Fault Lo A D readi...

Page 43: ...one point close to the DCS In addition the cable shield can be capacitively grounded in multiple places to improve EMC protection Ensure all devices are on the live list and the schedule has been down...

Page 44: ...FM Factory Mutual transmitter Codes agency Model digits 8 9 and 10 approval FM EXX XXXX x11 x12 x13 x14 Explosion Proof x21 x22 x23 x24 Class I Div 1 Groups B C D x31 x32 x33 x34 Type 4X IP66 x41 x42...

Page 45: ...x4d EN 60079 11 x5a x5B x5C x5d 94 9 EC x6a x6B x6C x6d x8a x8B x8C x8d iEC EXX XXXX x1E x1F x1G x1H Flameproof x2E x2F x2G x2H IECEx Ex d IIC T6 Ga Gb x3E x3F x3G x3H IEC 60079 0 IEC 60079 1 IEC 600...

Page 46: ...46 8 4 4 Agency Drawings 48 640 E3 Modulevel Displacer Level Transmitter FOUNDATION fieldbus...

Page 47: ...eel IS remote Consult Factory LVdt Kit Contains parts 5 8 9 and 10 Low Temperature 9th digit 1 or 4 089 7827 007 Mid Temperature 9th digit 2 or 5 089 7827 008 High Temperature 9th digit 3 or 6 089 782...

Page 48: ...089 5340 002 n a 0 55 1 09 089 5565 005 089 5340 005 1 10 2 20 089 5565 005 089 5340 008 M N P Temp 500 F 260 C 0 23 0 54 089 5958 018 089 5958 003 089 5958 007 089 5565 006 089 5340 003 n a 0 55 1 09...

Page 49: ...42 017 150 ANSI 4 89 4242 005 89 4242 021 6 89 4242 011 89 4242 027 3 89 4242 002 89 4242 018 300 ANSI 4 89 4242 006 89 4242 022 6 89 4242 012 89 4242 028 3 89 4242 003 89 4242 019 600 ANSI 4 89 4242...

Page 50: ...st kit ITK Revision ITK 5 0 LAS capable LAS capable Yes Device type Basic DEV Revision 0X01 Available Blocks AI PID RB TB Polarity Sensitive No Damping Adjustable 0 45 seconds Block Execution Time 15...

Page 51: ...play Function Operating Temperature 5 to 160 F 20 to 70 C Storage Temperature 50 to 185 F 40 to 85 C Humidity 0 99 non condensing Electromagnetic Compatibility Meets CE Requirements EN 61326 Surge Pro...

Page 52: ...l range 1 NPT drain plug not provided NPT Dual Conduit Entries F G D 2 39 61 15 95 405 15 95 405 6 48 165 5 42 138 3 96 101 2 84 72 502 128 3 85 98 6 25 159 5 31 135 8 73 222 Up to 75 23 m of connecti...

Page 53: ...4 75 121 7 31 186 7 31 186 3 31 84 7 13 181 3 00 76 3 00 range 76 range 5 43 138 10 32 262 1 10 2 20 4 75 121 7 31 186 7 31 186 3 31 84 7 13 181 3 00 76 3 00 range 76 range 5 43 138 10 32 262 900 anSi...

Page 54: ...500 RF 3 4 5 6 7 8 48 640 E3 Modulevel Displacer Level Transmitter FOUNDATION fieldbus Adjustable 8 foot hanger cable part number 32 3110 001 required when distance from flange face to top of displace...

Page 55: ...3226 xxx up to 400 F 204 C and 037 3227 xxx Belden 88777 above 400 F 204 C where xxx is the length in feet from 10 010 to 400 400 feet HouSinG MatERiaL Conduit EntRY aPPRoVaL Housing Material Conduit...

Page 56: ...00 RF 600 RF 900 RF 1500 RF 2500 RF 3 4 5 6 7 8 Pressure rating limited by enclosing tube to 5150 psi 100 F For stainless steel construction on 1500 and 2500 models consult factory Models E3A and E3B...

Page 57: ...uminum FM CSA XP 3 4 NPT 1 2 3 4 5 6 8 2 Cast aluminum FM XP M20 3 Cast stainless steel FM CSA XP 3 4 NPT 4 Cast stainless steel FM XP M20 5 Cast aluminum FM CSA IS 3 4 NPT 6 Cast aluminum FM IS M20 7...

Page 58: ...sword 38 DEVICE_STATUS Device Status 39 HISTORY_STATUS History Message itEM PaRaMEtER naME PaRaMEtER LaBEL 40 HISTORY_CONTROL History Control 41 RESET_HISTORY Reset History 42 CALIBRATION_SELECT Calib...

Page 59: ...Item Value Value Value TROUBLESHOOTING Working Value Non Working Value Vessel Name Vessel Process Medium Tag Serial Model Meas Type Level Units Process SG Process Temperature Level Offset LVDT Dampin...

Page 60: ...elow Return Material Procedure So that we may efficiently process any materials that are returned it is essential that a Return Material Authorization RMA number be obtained from the factory prior to...

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