Magnetek FLEX M Series Manual Download Page 1

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FLEX M

Pre-Engineered

(Flex M-16, -24, -32)

Modular Receiver

Part Number: 198-00121 R4

October 2014

Summary of Contents for FLEX M Series

Page 1: ...FLEX M Pre Engineered Flex M 16 24 32 Modular Receiver Part Number 198 00121 R4 October 2014 2014 Magnetek Material Handling...

Page 2: ...178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Magnetek Inc has additional satellite locations for Canad...

Page 3: ...finitions 12 4 1 2 1 Bank 2 Switch 1 AUX 1 2 Output Configuration Normally ON 12 4 1 2 2 Bank 2 Switch 2 AUX 3 4 Output Configuration Normally ON 12 4 1 2 3 Bank 2 Switch 3 AUX 5 6 Output Configuratio...

Page 4: ...of the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Oc...

Page 5: ...ng or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown belo...

Page 6: ...T OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERME...

Page 7: ...vices prior to operation testing should be done on each shift without a load be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material ha...

Page 8: ...unsafe operate manual motions with other than manual power operate radio controlled equipment when low battery indicator is on WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER IF...

Page 9: ...AILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 2 1 PRE INSTALLATION 1 The transmitter and receiver access code and channel must match before the system w...

Page 10: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 7 of 31 2 2 MECHANICAL DRAWINGS TYPICAL MECHANICAL LAYOUTS Figure 1 Mechanical Layout...

Page 11: ...t a flat surface to protect vents from spray 5 If obstructions cannot be cleared or the unit must be mounted inside a metal enclosure the remote antenna should be used see Figure 2 6 Do not enclose th...

Page 12: ...odule that you wish to remove by separating it from the others on the rail 3 Use a slotted screwdriver to lift the exposed metal tab ring on the top of the module Swing the module down away from the t...

Page 13: ...WDG 2 Blinks indicates RF communication loss with transmitter 3 Blinks indicates read write error to an attached Flex M module RF MSG LED Fast Blinks indicates radio frequency messages received typic...

Page 14: ...CB from the housing see Section 2 4 for details and set the dip switches as necessary for the Flex M system utilized Section 5 0 details switch settings for each Flex system There are no wires to atta...

Page 15: ...held When set for latched outputs each output will turn on when the corresponding button on the transmitter is pushed and will turn off when the corresponding button on the transmitter is pushed a se...

Page 16: ...unctions an external mechanical latching relay should be used with the radio s outputs configured as momentary Programming Turning bank 2 dip switch position 3 OFF 0 sets the Aux 5 6 outputs to latche...

Page 17: ...wer to 5VDC power for all the attached Flex M modules This power module has a maximum output supply current of 1000mA There is one 120VAC Power Module in the Flex M system Relay 8 Relay 7 Relay 6 Rela...

Page 18: ...module from the din rail as described in Section 2 3 After removing the module from the din rail press in the tabs as noted above to remove the PCB from the housing The fuse location is shown in the P...

Page 19: ...ered Flex M systems with the options for 16 24 and 32 relay outputs The following sections describe the overview and wiring diagrams for the Pre Engineered Flex M systems 5 1 FLEX M 16 SYSTEM OVERVIEW...

Page 20: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 17 of 31 5 1 2 Flex M 16 Relay Configuration Descriptions...

Page 21: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 18 of 31...

Page 22: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 19 of 31...

Page 23: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 20 of 31...

Page 24: ...eceiver Manual October 2014 Page 21 of 31 5 2 FLEX M 24 SYSTEM OVERVIEW FlexM 24 24 output Flex M system with 120VAC power card RF CPU card and three 8 output relay cards 5 2 1 Flex M 24 Relay Configu...

Page 25: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 22 of 31 5 2 2 Flex M 24 Relay Configuration Descriptions...

Page 26: ...operation is enabled the Motion 3 paddle lever will operate both the Main Hoist Motion 3 output and the Aux Hoist Motion 4 output when the rotary switch on the transmitter is in the tandem position Th...

Page 27: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 24 of 31 5 3 2 Flex M 32 Relay Configuration Descriptions...

Page 28: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 25 of 31...

Page 29: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 26 of 31...

Page 30: ...complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received includ...

Page 31: ...ONTROLLER IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR DAMAGED AND INOPERABLE RADIO CONTROLLER...

Page 32: ...y that the transmitter is still on WDG Online LED on CPU RF module is blinking 1 time normal operating WDG RF MSG LED does not blink and RF Signal Strength LEDs are indicating a signal strength Make s...

Page 33: ...location that is visible when operating the equipment at all times The MLC Master Relay turns off during normal operation The transmitter powered down due to inactivity Extend the inactivity timeout s...

Page 34: ...f 31 7 2 ASSEMBLY AND REPLACEMENT PARTS Description Part Number 900MHz CPU RF Power Module 25 02 074 800E 120VAC Power Module 25 02 074 804E Relay Module 25 02 074 805E 900MHz Antenna Kit 20 650 0021E...

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