Magnetek Flex EX 4 User Manual Download

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Flex EX series

Radio Control Equipment Flex EX 4, Flex EX 6

Instruction manual

Your New Radio System

Thank you for your purchase of Flex EX radio remote control system. Without a doubt, our Flex EX system is the
ultimate solution for providing precise, undeterred, and safe control of your material.
If your product ever needs modification or service, please contact TER Ceska Company.

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Summary of Contents for Flex EX 4

Page 1: ...dio System Thank you for your purchase of Flex EX radio remote control system Without a doubt our Flex EX system is the ultimate solution for providing precise undeterred and safe control of your mate...

Page 2: ...tem is used Plant safety rules and procedures of the employers and the owners of facilities where the TER Products are being used Regulations issued by the Occupational Health and Safety Administratio...

Page 3: ...els Over one million unique ID codes 20bit Each and every Flex EX system has its own unique ID codes and serial number never repeats Advanced controls The Flex EX system utilizes advanced microprocess...

Page 4: ...Y EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO...

Page 5: ...procedures when servicing radio controlled equipment know and follow all applicable operating and maintenance manuals safety procedures regulatory requirements and industry standards and codes The ope...

Page 6: ...rol of the crane operators should do as a minimum the following steps before making lifts with any crane or hoist Test all warning devices Test all direction and speed controls Test the transmitter em...

Page 7: ...The crane limit switches should be checked prior to crane operation or at the beginning of each shift When checking limit switches the hoist should be centered over an area free of personnel and equi...

Page 8: ...n manual 4 General System Information 4 1 TRANSMITTER HANDSET Page 8 of 27 December 2015 Fig 1 Transmitter Flex EX 4 Flex EX 6 1 Emergency STOP Button 2 Removable Power key switch 3 Battery cover 4 St...

Page 9: ...x EX 4 Flex EX 6 Instruction manual 4 2 Receiver unit Page 9 of 27 December 2015 Fig 2 Receiver Flex EX 4 Flex EX 6 2 External antenna TNC 3 LED Power 4 LED Status 5 LED SQ 6 LED COM 7 Wiring diagram...

Page 10: ...mples Pressing PB2 two times and then PB1 four times will give you channel 24 pressing PB1 nine times with give you channel 09 When finished the newly selected channel will appear on the Status LED vi...

Page 11: ...red the same 4 digit security code again programming completed If any mistake is made during this process or if a red light is shown on the Status LED after you have re entered the security code incor...

Page 12: ...into the new one refer to Fig 3 below 6 Fuse ratings FUSE 110 V AC 230 V AC 380 V AC 410 V AC 24 V AC 42 48 V AC 12 24 V DC F1 F8 5 0 A clear 5 0 A clear 5 0 A clear 5 0 A clear 5 0 A clear 5 0 A clea...

Page 13: ...75MHz 43 434 050MHz 13 433 300MHz 44 434 075MHz 14 433 325MHz 45 434 100MHz 15 433 350MHz 46 434 125MHz 16 433 375MHz 47 434 150MHz 17 433 400MHz 48 434 175MHz 18 433 425MHz 49 434 200MHz 19 433 450MH...

Page 14: ...ariable frequency drive may cause minor interference 3 Always locate the receiver as far away from variable frequency drives as possible 4 For better reception make sure the receiver is in an upright...

Page 15: ...Numbers in circles wire or Harting pin number For 12 24 VDC power supply wire 1 corresponds to the negative charge and wire 3 corresponds to the positive charge Wire 2 is for GROUND After initiating t...

Page 16: ...esponds to the negative charge and wire 3 corresponds to the positive charge Wire 2 is for GROUND After initiating the START function the START position will become an auxiliary function with momentar...

Page 17: ...up to 2 seconds this will activate the receiver MAIN Thereafter the same Start position will become an auxiliary function with momentary contact refer to page 18 By push button pressing before Start S...

Page 18: ...y from neutral position 0 speed 1st speed output relay will maintain closure for up to 0 4 second before 2nd speed output relay is closed When releasing the push button from 2nd speed up to neutral po...

Page 19: ...n Function The auxiliary STOP function acts as a 2nd emergency stop button Other than by emergency stop button and transmitter power key switch the receiver MAIN is also deactivated when this auxiliar...

Page 20: ...s make sure that the black ribbon is centered between the two batteries After changing the batteries make sure that all screws are tightened to avoid water moisture dirt grease or other liquid penetra...

Page 21: ...er turning on the transmitter power 4 No light displayed When a defective push button condition occurs 2 red blinks type 3 above find out which push button is defective by pressing all the push button...

Page 22: ...code 6 Constant red Receiver under voltage LV output relay activated 7 No light displayed Decoding microprocessor is defective 10 3 Receiver SQ Light Indication Type Display Type Red Indication 1 On T...

Page 23: ...procedure is initiated within 100 meters from the receiver location No response when transmitter push button is pressed Damaged hardware Defective transmitting and receiving module Check the SQ displa...

Page 24: ..._______________60 Milliseconds average Transmitting Power ______________________________1 0 mW Enclosure Rating ________________________________IP 66 Output Contact Rating ___________________________2...

Page 25: ...tampered or damaged by causes with which is TER Ceska not chargeable and to products that are used for applications different from those specified by the limits of use explained by the standards and o...

Page 26: ...8 on page 27 2 Plug the charging cable output A or B into the battery pack charging input slot refer to Fig 7 3 When the charging cable is plugged in the designed status LED will fast blinks charging...

Page 27: ..._______________________2 pieces of rechargeable Ni MH cells 1 2 V 1000 mAh size AAA LR03 series connection thermal fuse Page 27 of 27 December 2015 Fig 8 Charger 1 DC 12 24 V input 4 Status LED for ou...

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