background image

Installation 

 

 

Figure 10: Using gap tool to get the target into 
the sensing range of the proximity sensor 

6.  Then tighten the nuts after the gap has 

been met with a 19mm wrench and 
remove the gap tool. 

 

Encoder Electrical Connection 

 
NOTE:

 Before connecting any encoder onto 

the drive, make sure that the encoder can 
operate at 12V

DC

 because the power supply on 

the drive will be 12V

DC

 

NOTE:

 The TerMag board part number 

46S04284-0010 will not work on the Axial Flux 
drive. The TerMag board used on the Axial 
Flux is pn 46S04284-1020 
 
The encoder cable has 3 twisted wire pairs. 
The connection of the encoder to the drive is 
shown in

 Figure 11

. 

 

Figure 11: Encoder Connection to Drive TB1 

46S04284-1020 TerMag Board

 

  

Proximity Sensor Electrical 
Connection 

 
NOTE:

 The proximity sensor should ONLY be 

used on TerMag board number 46S04284-
1020. 
 
The proximity sensor cable should be wired up 
to the drive as shown in 

Figure 12

. When 

connecting the cable to the proximity sensor, 
latch the coupling ring on the female (cable 
end) connector into its open position (rotate 
the ring clockwise as you look into the sockets 
of the connector). Then insert the male 
(proximity sensor end) connector into the 
female (cable end) connector. Finally, rotate 
the coupling ring on the female connector in 
the opposite direction until it latches into its 
closed position. 

 

Figure 12: Proximity Sensor Connection to Drive 

TB1 46S04284-1020 TerMag Board 

SW1: It is recommended that the 2 dip 
switches for encoder channel filtering be 
turned on (up position) for SW1 as shown in 

Figure 13

: SW1-2 is the filter for Z and SW1-3 

is for A/B. SW1-1 is used to place a 120 ohm 
terminating resistor across the receiver input 
for serial communication; it should be in the on 
position when serial cables longer than 50 feet 
is being used. 
 
SW2: The proximity sensor requires a 12V

DC

 

power supply. So if not already done, SW2 on 
the TerMag Board should be set for the 12V 
(right position) rather than the 5V power supply 
(left position) as shown i

Figure 13

. 

 

SW3: SW3 should also be configured so that 
the A and B channels are set for differential 
input and the Z channel is set for single ended 
input as shown i

Figure 13

; starting from the 

left: up, down, down, up, down, and up. 

bracket 

gap tool 

target 

prox. sensor 

to E
nc
od
er

 

TB1 

17 

18 

/A 

/B 

shield 

+12V

DC 

comm 

/A 

/B 

COM 

B

+VDC 

shield 

shield 

Brwn 

Blue 

Black 

COM 

NC 

+VDC 

V

CC

 

COM 

Output 

1

 

17 

18 

19 

/A    

/B 

shield 

e12VDC 

encoder common 

20 

/Z 

TB1 

Proximity 

Sensor 

Summary of Contents for CPA HPV 900 Axial Flux PM Series

Page 1: ...xial Flux PM Technical Manual NOTE This is a supplementary manual for the PM Axial Flux If any detail about the HPV900 Series 2 is needed please refer to the technical manual TM7333 TM7354 Rev 20 2017...

Page 2: ...responsibility or accept invoices for unauthorized repairs to its components even though defective The life of the products the Company depends to a large extent upon type of usage thereof and THE COM...

Page 3: ...The drive has a common ground bus terminal connection All grounds need to land at this common point including building motor transformer and filter grounds This will limit the impedance between the g...

Page 4: ...ng Instructions 6 Encoder Electrical Connection 8 Proximity Sensor Electrical Connection 8 PM Drive Setup Procedure 9 PM Alignment Procedure 11 HF Inject preferred method 11 Open Loop Alignment 12 Aut...

Page 5: ...cludes all parameters in the A1 A5 submenu and C1 C4 submenus 3 Proceed to PM Drive Setup Procedure on page 9 to continue with setting of motor data Encoder Pulses rotor alignment and auto tune 4 Refe...

Page 6: ...5 5 5 250 10 16 19 40 2 HPV900 4016 2E1 02 200 8 20 21 15 10 11 7 5 250 10 21 24 53 3 HPV900 4021 2E1 02 200 8 26 28 4 20 15 15 11 250 10 27 31 68 3 HPV900 4027 2E1 02 6 200 8 34 36 0 25 20 19 15 250...

Page 7: ...8ft of cable between the drive and motor 46S04444 0100i 100m cable for encoder 100m cable for proximity sensor encoder 37 3mm rider wheel proximity sensor sensor bracket target and other misc hardware...

Page 8: ...the encoder at low running speeds PPR D1 Elevator Data Name Description Units Recommendation Measured PPR This is a setup fine tuning parameter This parameter will show how many pulses the drive coun...

Page 9: ...nput 2 shield analog output 1 2 3 4 5 6 Speed Cmd 10VDC PreTorque Cmd 10VDC 1 7 analog output 2 analog common 27 28 29 30 31 32 relay 1 relay 2 HPV 900 Axial Flux input power R S T 17 18 1 2 3 4 19 20...

Page 10: ...icture of Proximity Sensor PN 05P00217 0097 1 The rider wheel should be tightly fitted on the incremental encoder s shaft as shown in Figure 4 with 2mm allen key or a Philips head screw driver dependi...

Page 11: ...6 Picture of encoder proximity sensor and sensor bracket PN 43T02814 0030 4 Ascertain the correct location on the rotor where the target is to be fitted and prepare the surface by cleaning using the a...

Page 12: ...ale proximity sensor end connector into the female cable end connector Finally rotate the coupling ring on the female connector in the opposite direction until it latches into its closed position Figu...

Page 13: ...is mounted on a rider wheel that sits on the rotor 1 revolution of the rider wheel doesn t equate to 1 revolution of the motor a Ropes off PPR preferred i with ropes removed from off sheave perform an...

Page 14: ...r poles needs to be performed The 3 methods to find the motor pole are High Frequency HF Injection Open Loop Align and Auto Align beginning on page 11 in PM Alignment Procedure NOTE HF injection is re...

Page 15: ...the ALIGNMENT from DISABLE to ENABLE then press Enter as shown below 5 Press the DOWN arrow to see BEGIN ALIGNMENT Note If the operator displays the screen below verify ALIGNMENT U10 is set to enable...

Page 16: ...GNMENT from DISABLE to ENABLE Press ENTER Press the DOWN arrow to start the alignment procedure The operator will display Note If the operator displays the following screen verify ALIGMENT U10 is set...

Page 17: ...akes on the motor are being picked 6 View the value of ENCODER ANG OFST A5 If the value is 30000 the alignment procedure did not work and must be redone If the ENCODER ANG OFST A5 is 00000 the alignme...

Page 18: ...dure Note If the operator displays the following screen verify ALIGNMENT U10 is set to enable there are no active faults FAULT LED is off and the drive is not in a RUN mode RUN LED is off During Align...

Page 19: ...nt to the motor and calculate the motor characteristics 5 If the selection ON RUN is made the drive expects the following sequence to occur prior to the drive applying current to motor Command run ins...

Page 20: ...motor phasing Incorrect Encoder Phasing Verify that the encoder phasing is correct Swap encoder A and A channel on TB1 1 and TB1 2 Perform an Open Loop Alignment Encoder Power Supply Check that the e...

Page 21: ...up with the proximity sensor using the Z Edge Count D1 Verify that there is no noise on the proximity sensor channel by verifying that the Z Edge Count D1 isn t incrementing decrementing more than on...

Page 22: ...Parameter Setting Verify that the Encoder Pulses A1 matches the number for Measured PPR D1 while the motor is rotating at high speed If they don t match enter measured PPR in Encoder Pulses A1 RTR NOT...

Page 23: ...ent Procedure on page 11 Usually drive s HIT TORQUE LIMIT alarm message is displayed depending on setting of TRQ LIM MSG DLY A1 parameter Verify drive and or motor sizing May need a larger capacity HP...

Page 24: ...mity sensor every time the target is lined up with the proximity sensor using the Z Edge Count D1 Verify that there is no noise on the proximity sensor channel by verifying that the Z Edge Count D1 is...

Page 25: ...motor The drive takes approximately 0 30s to perform the HF Inject before running NOTE the brakes should NOT be opened while the drive is performing this initial magnet search after power up or an en...

Page 26: ...e Proximity Sensor LA46S04416 0100 FRU 100 meter cable for Proximity Sensor Includes 100 meters 328 ft of cable for the Proximity Sensor LA05P00057 0112 FRU Motor Encoder Kit Includes Incremental Enco...

Page 27: ...cy Injection High Frequency Injection 11 21 HIT TORQUE LIMIT 17 M Measured PPR 4 9 Mechanically mount 1 6 Model Number 2 Motor data 9 O Once Per Revolution Bump 18 Open Loop Alignment 12 P Parts See S...

Page 28: ......

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Page 30: ...Magnetek Elevator Products N50 W13775 Overview Dr Menomonee Falls Wisconsin 53051 800 236 1705 262 252 6999 FAX 262 790 4142 http www elevatordrives com Magnetek Elevator Products Europe Unit 3 Bedfor...

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