Magnetek CPA HPV 900 Axial Flux PM Series Technical Manual Download Page 4 | Manualshive

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Table of Contents

Start Up Guideline ................................................................................................................................... 1

Drive Model Number ............................................................................................................................... 2

HPV 900 Series 2 Drive Ratings ............................................................................................................... 2

HPV900 S2 Axial Flux Drive Application Kits ............................................................................................ 3

Mechanical Mounting Instructions ......................................................................................................... 6

Encoder Electrical Connection................................................................................................................. 8

Proximity Sensor Electrical Connection................................................................................................... 8

PM Drive Setup Procedure ...................................................................................................................... 9

PM Alignment Procedure ...................................................................................................................... 11

HF Inject (preferred method) ............................................................................................................ 11

Open Loop Alignment........................................................................................................................ 12

Auto Alignment Procedure ................................................................................................................ 13

Auto-Tune Procedure ............................................................................................................................ 15

Setting Auto-Tune ............................................................................................................................. 15

Troubleshooting .................................................................................................................................... 16

Timing Diagram ..................................................................................................................................... 21

Spare Parts List for HPV900 Series 2 Axial Flux ..................................................................................... 22

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Summary of Contents for CPA HPV 900 Axial Flux PM Series

Page 1: ...xial Flux PM Technical Manual NOTE This is a supplementary manual for the PM Axial Flux If any detail about the HPV900 Series 2 is needed please refer to the technical manual TM7333 TM7354 Rev 20 2017...

Page 2: ...responsibility or accept invoices for unauthorized repairs to its components even though defective The life of the products the Company depends to a large extent upon type of usage thereof and THE COM...

Page 3: ...The drive has a common ground bus terminal connection All grounds need to land at this common point including building motor transformer and filter grounds This will limit the impedance between the g...

Page 4: ...ng Instructions 6 Encoder Electrical Connection 8 Proximity Sensor Electrical Connection 8 PM Drive Setup Procedure 9 PM Alignment Procedure 11 HF Inject preferred method 11 Open Loop Alignment 12 Aut...

Page 5: ...cludes all parameters in the A1 A5 submenu and C1 C4 submenus 3 Proceed to PM Drive Setup Procedure on page 9 to continue with setting of motor data Encoder Pulses rotor alignment and auto tune 4 Refe...

Page 6: ...5 5 5 250 10 16 19 40 2 HPV900 4016 2E1 02 200 8 20 21 15 10 11 7 5 250 10 21 24 53 3 HPV900 4021 2E1 02 200 8 26 28 4 20 15 15 11 250 10 27 31 68 3 HPV900 4027 2E1 02 6 200 8 34 36 0 25 20 19 15 250...

Page 7: ...8ft of cable between the drive and motor 46S04444 0100i 100m cable for encoder 100m cable for proximity sensor encoder 37 3mm rider wheel proximity sensor sensor bracket target and other misc hardware...

Page 8: ...the encoder at low running speeds PPR D1 Elevator Data Name Description Units Recommendation Measured PPR This is a setup fine tuning parameter This parameter will show how many pulses the drive coun...

Page 9: ...nput 2 shield analog output 1 2 3 4 5 6 Speed Cmd 10VDC PreTorque Cmd 10VDC 1 7 analog output 2 analog common 27 28 29 30 31 32 relay 1 relay 2 HPV 900 Axial Flux input power R S T 17 18 1 2 3 4 19 20...

Page 10: ...icture of Proximity Sensor PN 05P00217 0097 1 The rider wheel should be tightly fitted on the incremental encoder s shaft as shown in Figure 4 with 2mm allen key or a Philips head screw driver dependi...

Page 11: ...6 Picture of encoder proximity sensor and sensor bracket PN 43T02814 0030 4 Ascertain the correct location on the rotor where the target is to be fitted and prepare the surface by cleaning using the a...

Page 12: ...ale proximity sensor end connector into the female cable end connector Finally rotate the coupling ring on the female connector in the opposite direction until it latches into its closed position Figu...

Page 13: ...is mounted on a rider wheel that sits on the rotor 1 revolution of the rider wheel doesn t equate to 1 revolution of the motor a Ropes off PPR preferred i with ropes removed from off sheave perform an...

Page 14: ...r poles needs to be performed The 3 methods to find the motor pole are High Frequency HF Injection Open Loop Align and Auto Align beginning on page 11 in PM Alignment Procedure NOTE HF injection is re...

Page 15: ...the ALIGNMENT from DISABLE to ENABLE then press Enter as shown below 5 Press the DOWN arrow to see BEGIN ALIGNMENT Note If the operator displays the screen below verify ALIGNMENT U10 is set to enable...

Page 16: ...GNMENT from DISABLE to ENABLE Press ENTER Press the DOWN arrow to start the alignment procedure The operator will display Note If the operator displays the following screen verify ALIGMENT U10 is set...

Page 17: ...akes on the motor are being picked 6 View the value of ENCODER ANG OFST A5 If the value is 30000 the alignment procedure did not work and must be redone If the ENCODER ANG OFST A5 is 00000 the alignme...

Page 18: ...dure Note If the operator displays the following screen verify ALIGNMENT U10 is set to enable there are no active faults FAULT LED is off and the drive is not in a RUN mode RUN LED is off During Align...

Page 19: ...nt to the motor and calculate the motor characteristics 5 If the selection ON RUN is made the drive expects the following sequence to occur prior to the drive applying current to motor Command run ins...

Page 20: ...motor phasing Incorrect Encoder Phasing Verify that the encoder phasing is correct Swap encoder A and A channel on TB1 1 and TB1 2 Perform an Open Loop Alignment Encoder Power Supply Check that the e...

Page 21: ...up with the proximity sensor using the Z Edge Count D1 Verify that there is no noise on the proximity sensor channel by verifying that the Z Edge Count D1 isn t incrementing decrementing more than on...

Page 22: ...Parameter Setting Verify that the Encoder Pulses A1 matches the number for Measured PPR D1 while the motor is rotating at high speed If they don t match enter measured PPR in Encoder Pulses A1 RTR NOT...

Page 23: ...ent Procedure on page 11 Usually drive s HIT TORQUE LIMIT alarm message is displayed depending on setting of TRQ LIM MSG DLY A1 parameter Verify drive and or motor sizing May need a larger capacity HP...

Page 24: ...mity sensor every time the target is lined up with the proximity sensor using the Z Edge Count D1 Verify that there is no noise on the proximity sensor channel by verifying that the Z Edge Count D1 is...

Page 25: ...motor The drive takes approximately 0 30s to perform the HF Inject before running NOTE the brakes should NOT be opened while the drive is performing this initial magnet search after power up or an en...

Page 26: ...e Proximity Sensor LA46S04416 0100 FRU 100 meter cable for Proximity Sensor Includes 100 meters 328 ft of cable for the Proximity Sensor LA05P00057 0112 FRU Motor Encoder Kit Includes Incremental Enco...

Page 27: ...cy Injection High Frequency Injection 11 21 HIT TORQUE LIMIT 17 M Measured PPR 4 9 Mechanically mount 1 6 Model Number 2 Motor data 9 O Once Per Revolution Bump 18 Open Loop Alignment 12 P Parts See S...

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Page 30: ...Magnetek Elevator Products N50 W13775 Overview Dr Menomonee Falls Wisconsin 53051 800 236 1705 262 252 6999 FAX 262 790 4142 http www elevatordrives com Magnetek Elevator Products Europe Unit 3 Bedfor...

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