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RS1000
Operator’s / Technical Manual
C. F STRUCK CORPORATION - CEDARBURG, WISCONSIN 53012
Page 1: ...M MA AG GN NA AT TR RA AC C RS1000 Operator s Technical Manual C F STRUCK CORPORATION CEDARBURG WISCONSIN 53012...
Page 2: ...wbar torque your Crawler can deliver is near the Engine s mid speed range To go faster your Engine s drawbar torque will be diminished by having to go faster Doing all your heavy work at mid speed doe...
Page 3: ...Number Serial Number Engine Model Number Engine Serial Number C F STRUCK CORPORATION W51 N545 STRUCK LANE CEDARBURG WISCONSIN 53012 Phone 262 377 3300 Fax 262 377 9247 Copyright 2008 Version 5 14 08 T...
Page 4: ...all times especially on rough ground and hillsides Carry the Bucket or Blade as low as possible at all times especially when you work on a hillside or back up a steep hill Do not drive too close to th...
Page 5: ...hile refueling or handling highly flammable material Shut off the Engine when refueling Use care in refueling if the Engine is hot Do not use open pans of gasoline or diesel fuel for cleaning parts Us...
Page 6: ...ONLY FROM THE OPERATOR S SEAT Avoid possible injury or death from Crawler run away Do not start Engine by shorting across starter so lenoid terminals Crawler may start and move if normal circuitry is...
Page 7: ...y study the Operator s Manual furnished by the en gine manufacture and included with your Crawler instructions A LEFT TRACK CLUTCH CONTROL B RIGHT TRACK CLUTCH CONTROL C THROTTLE CONTROL D CHOKE CONTR...
Page 8: ...n both Left and Right Track Controls TURNING RIGHT To turn sharply right push forward on Left Track Control while holding Right Track Control in neu tral TURNING LEFT To turn sharply left push forward...
Page 9: ...engine manual for more information E HEADLIGHT SWITCH The Headlight Switch is a basic Pull ON Push OFF switch Behind the Switch is a replaceable Safety Fuse When replacing use a new fuse of the same...
Page 10: ...ow Brake Handle to rest on Fender As the Parking Brake is also your emergency brake it s extremely important to maintain its per formance with daily inspection See Service sec tion of this manual for...
Page 11: ...he correct starting and stop ping procedure Sit in the Operator s Seat PREPARE FOR ENGINE STARTING 1 Allow Left A and Right B Track Controls to assume their natural spring loaded center neu tral posit...
Page 12: ...t starter motor WARM UP PERIOD Run Engine at half speed for 5 minutes Do not run Engine at fast or slow idle Operate Crawler at less than normal loads and speeds for the first 15 minutes WARNING Letha...
Page 13: ...ls to disconnect declutch active power to the Tracks and come to a complete stop Never snap Track Controls back into neutral PARKING THE CRAWLER 1 Lower all Attachments to the ground 2 Allow Right and...
Page 14: ...stem STORING FUELS Keep fuel in a container in a protected area Water and sediment must be removed before fuel gets to the Engine Do not depend on fuel filters to remove water If possible install a wa...
Page 15: ...ocess every 25 hours Dusty Conditions Clean area around each zerk on Front Idler and Rear Drive Assemblies Grease each zerk until you see or feel grease coming out the bearing ends Track Tension Maint...
Page 16: ...if you re working under constant heavy loads or extremely dirty conditions Battery Check electrolyte level if applicable and fill with distilled water to the bottom of the filler neck Filters Replace...
Page 17: ...needed contact your local engine dealer he s listed in the telephone Yellow Pages under Engines gasoline STARTER IMPORTANT Don t operate starter switch longer than 10 seconds at a time If Engine does...
Page 18: ...r is properly seated and that the Parking Brake is engaged before the Crawler can start To check either the 1162 Seat Switch or the 1148 Parking Brake Switch you must remove the electrical connectors...
Page 19: ...nder the Parking Switch should be closed the Leaf Spring would have rotated back and away Continuity light should now be On If both conditions of procedure 1 above are not met replace Parking Brake Sw...
Page 20: ...ght 1656 Rear Axle Plate NOTE loosen the Car riage Bolt nuts from inside of body all others from outside On each side from inside body rotate each 2043 Pulley Assembly Check that each 1850 Drive Chain...
Page 21: ...at this time using the Track Replacement instructions in Service section of this manual make sure to properly tension them PARKING BRAKE ADJUSTMENT Begin your procedure by parking your Crawler on an o...
Page 22: ...as Belts 1 through 6 In a similar manner the Pulleys have their own part numbers 2043 14 dia and 2041B 3 dia but in the following instructions they will be designated as Pulleys AA through LL Begin y...
Page 23: ...inside Wall of Crawler inwardly on the 1627 Upper Power Shaft to create a slot for the belts to move through to be removed or new ones installed NOTE Though not shown these instructions also apply to...
Page 24: ...22 1 2 LL KK JJ 3 4 5 6 II HH GG 1629 1617L 2051 1629 1627 1617R 2051 3 4 CC DD 1643 1632 1854 252 252 252 1807 1807 1808 1807 1808 Upper Rod Lower Rod AA BB FF EE...
Page 25: ...23 FF EE BB AA CC 2051 2051 252 252 252 1629 1629 1617R JJ GG HH I I 3 6 5 4 2 1 KK LL 1807 1808 3 LL 1627 1643 1632 1854...
Page 26: ...te 1627 Upper and 1643 Lower Power Shaft Belts 1 2 5 6 on the Upper Power Shaft Belts 3 4 on the Lower Power Shaft Slide them to the center of your Crawler With the above lubrication completed slide t...
Page 27: ...nd of Belt 5 around EE Pulley Slip forward end of Belt 3 around CC Pulley and then slip rearward end of Belt 3 around JJ Pulley TIP Pushing forward on Track Clutch Control Handles during this step and...
Page 28: ...8 Nut securing each 1629 Belt Release remove both Belt Releases Loosen the 2nd 3 8 Nut holding each of the 2051 three Idler Pulley assemblies in place on their respective 1617R 1617L Right Left Contr...
Page 29: ...ts NEVER inside Belt Release s Upper Rods should be on top and over the outside face of its pair of Belts 1 2 on the right 5 6 on the left Belt Release s Lower Rods should be below and under the outsi...
Page 30: ...k s Chain Links Park your Crawler on a firm level surface shut off engine set Parking Brake and dismount TRACK REMOVAL From below support body of Crawler so its Tracks clear the ground by approximatel...
Page 31: ...s Inner Chain between the Inner Outer Sprockets of the Rear Drive Loop the forward end of the Track around the Inner Outer Sprockets of Front Idler engaging the Track s Inner Chain between the Inner...
Page 32: ...ate may have already moved rearward To check push Plate forward from the rear then push it back the required 3 16 distance NOTE This is a simple adjustment but it s proper execution results it extreme...
Page 33: ...asure Spring length only Using a blunt nose punch and hammer push the 1611 Front Axle Plate located on both sides of Crawler Body rearward till it hits a solid stop ap proximately 3 16 NOTE in the wor...
Page 34: ...his technique helps to keep the Idler Assembly from creeping out of position as you securely tighten it s bolt CHAIN REPLACEMENT Loosen the Locknut securing the 1689 Idler Sprocket and slide this asse...
Page 35: ...bove 1 Upon completion of reassembly make sure that 1824 Wire Plug pass through 1854 278 Grommets and connects to mating 1825 Wire Plug 2 Make sure front top edge of 1608 Cover rests on top of lip tha...
Page 36: ...severity of work you are doing 1 Do not jam on your Clutch Controls rather operate them smoothly and work into your load If your Crawler can not push a particular load you have two options immediately...
Page 37: ...acks into the pile and force un necessarily large amounts of material into the Tracks The track system is designed to absorb a great deal of material but the less you force it to digest the greater wi...
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Page 42: ...1389 284 Control Box Y Y Y Y Y Y W W W W W Battery Seat Switch Brake Switch 1828 1837 1826 1827 1831 1832 1832 1833 1836 1834 1835 Br Br 1162 441 WIRING DIAGRAM GX270 HONDA Engine with ELECTRIC Start...
