© 2016 Magnaflux
Page 10
Magnaflux-SRVC-TS032
Issued: Mar 2016
Rev. 1
f. Pull the existing EV6000 Power Cable back through the EV6000 handle. Remove
the strain relief nut so that it can be reused on the new EV6000 Power Cord.
g. Slide the strain relief nut over the wire end of the new EV6000 Power Cable.
h. Insert the new EV6000 Power Cable into the EV6000 handle. Push the cable up
through the handle until the insulated part of the cable is at the top of the handle.
i. Slide the strain relief nut up the EV6000 Power Cable and attach it to the fitting that
is installed on the EV6000 handle. Tighten nut by hand until it stops and then use the
15 mm wrench to tight nut and additional 1/8 to 1/4 of a turn. NOTE: Over tightening
of the nut will cause the strain relief clamp to cut through the insulation of the cable.
j. Ensure the gasket is in place on top of the EV-6000 handle and reinstall the EV6000
handle with the mounting bolts that were removed in step 2.e. Use the 3 mm hex key
to screw in the bolts until they stop and then tighten an additional 1/8—1/4 of a turn..
k. Connect the gray wire from the EV6000 Power Cable to the first terminal of Power
Cable Connector Plug. Then connect the brown wire and the blue wire (that was
disconnected when the old EV6000 Power Cable was removed) to the middle
terminal. Proper wire connections are shown below in Figure 12.
l. Insert Power Cord Connector into socket on EV6000 circuit board. The connector is
keyed so there is only one direction that it can be inserted into the socket.
m. Ensure the rear cover gasket is in place on the rear cover and also ensure that the
“On/Off” micro switch is positioned correctly in the gray holder (Micro-switch guide pins
locked into pin holders on gray holder).
n. Place rear cover onto EV6000. Use the 3 mm hex key wrench and install the 4
shoulder bolts removed in step A.1 until they stop. Then tighten an additional 1/8 -
1/4 of a turn.
Figure 12
Gray Wire
1st terminal
Brown and Blue
Wire
(Middle Terminal)
