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Magmaweld MONOTIG 220ip, User Manual

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www.magmaweld.com

USER MANUAL | KULLANIM KILAVUZU

TR

MONOTIG 220ip - MONOTIG 220ip AC/DC

EK 4 MONOTIG 220IP AC/DC DEVRE ŞEMASI

Ek 4 MONOTIG 220IP AC/DC Devre Şeması

AFYON

ANT

AL

YA

BA

TMAN

BURSA YILDIRIM

AD

ANA

SE

YHAN

AD

ANA

SE

YHAN

ÇORUM

ÇANAKKALE

KONY

A

MAL

AT

YA

ORDU

SAMSUN

SAMSUN

VA

N

ISP

AR

TA

HA

TA

Y

KIRIKHAN

DÜZCE

KARAMAN

KARABÜK

Summary of Contents for MONOTIG 220ip

Page 1: ...USER MANUAL KULLANIM KILAVUZU MONOTIG220ip MONOTIG220ipAC DC DCWELDING INVERTER 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 TIG KAYNAK NVERT R EN TR...

Page 2: ...Mekatronik ncedenhabervermeksizinkullanmak lavuzundakibilgilerdeveresimlerdede i iklikyap labilir M teri Hizmetleri 444 9 353 E posta info magmaweld com Organize Sanayi B lgesi 5 K s m 45030 Manisa T...

Page 3: ...Trigger and Pedal System Socket Connections Grounding Pliers Connections Installation ofTorch Consumables Connections for Covered ElectrodeWelding USAGE INFORMATION User Interface TIG Curve Machine Fe...

Page 4: ...the operation of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with t...

Page 5: ...he entire workshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zi...

Page 6: ...try in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death w...

Page 7: ...where electrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and...

Page 8: ...shielded cable The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must...

Page 9: ...or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical impla...

Page 10: ...lays Suitable for operation with generators that will provide appropriate power and frequency For detailed information pls see the Machine specifications Monotig 220 rope and Monotig 200 ip AC DC can...

Page 11: ...uency Converter Transformer Rectifier Covered ElectrodeWelding TIGWelding Direct Current Vertical Characteristic Mains Inlet 1 phase Alternating Current Suitable for operation at hazardous environment...

Page 12: ...0 35 20 8 05 20 8 05 20 3 220 3 220 40 15 40 15 220 20 220 20 Air Air 9 2 15 9 2 15 IP21 IP21 CE EN60974 1 EN60974 10 CE EN60974 1 EN60974 10 180 15 180 15 524x221x395 474x221x395 16 5 15 5 1 5Accesso...

Page 13: ...ling welding fumes and gas in confined spaces Observe the operating cycle rates specified on the product label Exceeding operating cycle rates can damage the machine and this may invalidate the warran...

Page 14: ...itch to position 1 to start the machine Make sure that the indicators and LEDs on the control panel are lit and the cooling fan is operating Start the machine with the on off switch and check whether...

Page 15: ...Soldering direction has been taken as the reference 2 5 2GasConnections Electrode Diameter mm Nozzle Diameter mm Welding Current ADC Gas Flow lt dak 1 0 1 6 6 3 9 5 30 70 30 150 6 8 6 8 Use safety re...

Page 16: ...ity firmly connect the grounding pliers 22 to the workpiece as close as possible to the welding area The ceramic gas nozzle 27 and the tungsten electrode 23 must be selected according to the operating...

Page 17: ...recommended by the electrode manufacturer To improve the welding quality firmly connect the grounding pliers 24 to the workpiece as close as possible to the welding area 2 6ConnectionsforCoveredElectr...

Page 18: ...the specified value of the main current and allows adjustment from 1 to 99 Initial Gas Darkening deformation may occur in the welding area as the shielding gas from the torch reaches the welding area...

Page 19: ...g from 0 1 to 2 KHz The default factory setting is 75 Hz and will be adjusted according to the workpiece thickness or the user request Pit Current Adjustedintermsof Occursbelowthespecified ofthemaincu...

Page 20: ...ith the help of the current adjustment pot If set to 0 it does not add any value on the main current at the first ignition if set to 100 it adds a value increased by 100 on the main current Ignitionis...

Page 21: ...ts to advance and continues on the ramp as long as you press and hold the trigger When the ramp time is over it will waits for crater filling and allow you to fill the crater After the crater is over...

Page 22: ...y EnablesweldingwithouttouchingtheTungstenelectrodetouchingthematerialinTIGweldingmode Bythismeans the tip of the tungsten electrode will not be deformed Active inTIG mode If you want to switch off th...

Page 23: ...es and error codes can be monitored visually on the digital display 9 Digital Display Protects your machine against physical faults by means of a special circuit in faulty mains voltages Mains voltage...

Page 24: ...0 A 1 90 35 75 Hz 30 A Initial Current PntWeldingTime High Current Pulse Cycle Rate AC Frequency End RampTime 3 220 3 220 0 20 sn 0 20 sn 0 20 sn 0 20 sn 3 220 A 3 220 A 1 99 1 99 0 1 10 sn 0 1 10 sn...

Page 25: ...first power up If the fan sound is heard when the machine is turned on this means the fans are running The machine exits the test mode When the ambient temperature is below 30 degrees the fan does no...

Page 26: ...ethe damaged defective parts with the new ones Do not ever make additions to repair the cables Ensure adequate space for ventilation The consumables on theTIG torch must be cleaned regularly Should be...

Page 27: ...t the flow is correct Make sure that the tungsten tip is clean Make sure the welding torch is secure If you have completed all the checks and the problem still persists contact the authorized service...

Page 28: ...in put is provided If the mains voltage is normal contact the authorized service Check the mains connection cables and vol tage Make sure that the correct voltage in put is provided If the mains volta...

Page 29: ...EN www magmaweld com MONOTIG 220ip MONOTIG 220ip AC DC 29 USER MANUAL KULLANIM KILAVUZU ANNEX 1 SPARE PART LIST Annex 1 Spare Part List...

Page 30: ...n Electronic Card E220A 5B PowerTransformer Quick Coupling Electronic Card E220A 4 DC 1 12 4 15 10 7 18 19 2 13 3 14 5 16 11 8 9 6 17 MALZEME KODU MONOTIG 220IP AC DC A308030011 A308030011 K405000273...

Page 31: ...EN www magmaweld com MONOTIG 220ip MONOTIG 220ip AC DC 31 USER MANUAL KULLANIM KILAVUZU ANNEX 3 MONOTIG 220IP DC CIRCUIT DIAGRAM Annex 3 MONOTIG 220ip DC Circuit Diagram...

Page 32: ...MONOTIG 220ip MONOTIG 220ip AC DC EN www magmaweld com 32 USER MANUAL KULLANIM KILAVUZU ANNEX 3 MONOTIG 220IP DC CIRCUIT DIAGRAM Annex 3 MONOTIG 220ip DC Circuit Diagram...

Page 33: ...EN www magmaweld com MONOTIG 220ip MONOTIG 220ip AC DC 33 USER MANUAL KULLANIM KILAVUZU ANNEX 4 MONOTIG 220IP AC DC CIRCUIT DIAGRAM Annex 4 MONOTIG 220ip AC DC Circuit Diagram...

Page 34: ...MONOTIG 220ip MONOTIG 220ip AC DC EN www magmaweld com 34 USER MANUAL KULLANIM KILAVUZU ANNEX 4 MONOTIG 220IP AC DC CIRCUIT DIAGRAM Annex 4 MONOTIG 220ip AC DC Circuit Diagram...

Page 35: ...Gaz Ba lant lar Tetik ve Pedal Sistemi Soket Ba lant lar Topraklama Pensesi Ba lant lar Tor Sarflar n n Montaj rt l Elektrod Kayna in Ba lant lar KULLANIM B LG LER Kullan c Aray z TIG E risi Makine ze...

Page 36: ...an do an sonu lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Elek...

Page 37: ...mek i in uygun bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olarak...

Page 38: ...l mlere neden olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve...

Page 39: ...ktriksel g c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa l...

Page 40: ...Ekran ile g kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar...

Page 41: ...ak g nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nm...

Page 42: ...l g stergeler arac l yla izlenebilir Uygun g ve frekans sa layacak jenerat rlerle al maya uygundur Detayl bilgi i in Makine zelliklerine bak n z Monotig 220 ip ve Monotig 200 ip AC DC 25 metre uzunlu...

Page 43: ...an periyodunun ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi al ma evrimi X Bo ta al ma Gerilimi U0 Anma...

Page 44: ...220 3 220 40 15 40 15 220 20 220 20 Hava Hava 9 2 15 9 2 15 IP21S IP21S CE EN60974 1 EN60974 10 CE EN60974 1 EN60974 10 180 15 180 15 524x221x395 474x221x395 16 5 15 5 1 5Aksesuarlar STANDART AKSESUA...

Page 45: ...uygun bir duman emme sistemi kullan n Kapal mekanlarda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s...

Page 46: ...yand ndan ve so utma fan n n al t ndan emin olun A ma Kapama alteri ile makineyi al t r n ve ledlerin yan p yanmad n ve so utma fan n n al p al mad n kontrol edin Tor Adapt r leTIGTorcu Ba lant lar To...

Page 47: ...ant s Tetik kontrol soketine 1 2 3 4 5 nolu u lar gelecek ekilde ekildeki gibi ba lanmal d r 1 Lehimleme y n referans al nm t r 2 Lehimleme y n referans al nm t r Emniyetle al mak ve iyi sonu lar elde...

Page 48: ...irerek iyice s k n Kaynak kalitesini artt rmak i in topraklama pensesini 22 kaynak yap lacak b lgeye olabildi ince yak n bir yerde i par as na s k ca ba lay n Seramik gaz nozulu 27 ve tungsten elektro...

Page 49: ...kaynak ve toprak kablosu soketlerine ba lay n Kaynak kalitesini artt rmak i in topraklama pensesini 24 kaynak yap lacak b lgeye olabildi ince yak n bir yerde i par as na s k ca ba lay n 2 6 rt l Elekt...

Page 50: ...n r Ana ak m n belirlenen de eri alt nda ba lang ak m olu ur 1 99 aras nda ayar imkan sunar lk Gaz Torcun i inden gelen koruyucu gaz n kaynak b lgesine ula mas olu an ark h z ile k yasland nda daha ge...

Page 51: ...darbe say s olarak da belirtilebilir 0 1 2 KHz aras ayar imkan sunar Fabrika ayar 75 Hz dir par as kal nl na veya kullan c n n istedi ine g re ayarlan r ukur Ak m cinsinden ayarlan r Ana ak m n belirl...

Page 52: ...kadar ak m vererek tutu ma kolayl sa lar Ak m ayar potu yard m yla Hot Start 0 100 aras nda ayarlan r 0 ayarlan rsa ilk tutu turmada ana ak m n st ne hi bir de er koymaz 100 e ayarlan rsa ana ak m n s...

Page 53: ...rar bast n zda rampa s resi ilerlemeye ba lar ve teti e bast n z s rece rampada devam eder Rampa s resi bitti inde krater doldurmada bekler ve krater doldurman z sa lar Krater bittikten sonra elinizi...

Page 54: ...n azalt l r Kullan m Bilgileri Y ksek Frekans TIG kayna nda Tungsten elektrodu malzemeye de dirmeden kayna a ba lama sa lar Bu sayede tungsten elekt rodun ucu bozulmaz TIG modunda aktifir E er makined...

Page 55: ...ak amper birimine ge i yapabilir dijital panelde ak m de erini g rebilirsiniz Makinenizina r s n pzararg rmesiniengellemekama l iftkorumayasahiptir Ak ll i lemciiledijitalolarak s kontrol yap ld gibi...

Page 56: ...0 1 10 sn 1 20 1 20 1 100 1 100 0 1 2000Hz 0 1 2000Hz 3 220 3 220 1 sn 3 dak 40 A 1 90 35 75 Hz 30 A Ba lang Ak m Punta Kaynak S resi st Ak m Pulse evrim Oran AC Frekans Biti Rampa S resi 3 220 3 220...

Page 57: ...iniz Makine a ld nda fan sesi duyuluyor ise fanlar al yordur Ve makine test modundan kar Ortam s cakl 30 derecenin alt nda oldu u zaman fan al maz ve bekleme konumunda olur B ylelikle makine i erisine...

Page 58: ...k onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz TIG torcu zerindeki sarf malzemeler d zenli olarak temizlenmelidir E er gerekiyorsa de i tirilmelidir Bu malzemelerin...

Page 59: ...unu kontrol ediniz ak n do ru oldu undan emin olunuz Tungsten ucun temiz oldu undan emin olunuz Kaynak torcunun sa laml ndan emin olunuz T m kontrolleri yapt n z halde sorun devam ediyor ise yetkili s...

Page 60: ...in devrede kalma oran a lm olabilir ebeke voltaj d m olabilir ebeke voltaj y kselmi olabilir S cakl k sens r bozulmu olabilir veya elektriksel ba lat s nda sorun olabilir Makine i erisinde elektriksel...

Page 61: ...61 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR MONOTIG 220ip MONOTIG 220ip AC DC EK 1YEDEK PAR ALARI Ek 1Yedek Par alar...

Page 62: ...Elektronik Kart E220A 5B G Trafosu Quick Kaplin Elektronik Kart E220A 4 DC 1 12 4 15 10 7 18 19 2 13 3 14 5 16 11 8 9 6 17 MALZEME KODU MONOTIG 220IP AC DC A308030011 A308030011 K405000273 K405000273...

Page 63: ...63 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR MONOTIG 220ip MONOTIG 220ip AC DC EK 3 MONOTIG 220IP DC DEVRE EMASI Ek 3 MONOTIG 220IP DC Devre emas...

Page 64: ...64 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR MONOTIG 220ip MONOTIG 220ip AC DC EK 3 MONOTIG 220IP DC DEVRE EMASI Ek 3 MONOTIG 220IP DC Devre emas...

Page 65: ...65 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR MONOTIG 220ip MONOTIG 220ip AC DC EK 4 MONOTIG 220IP AC DC DEVRE EMASI Ek 4 MONOTIG 220IP AC DC Devre emas...

Page 66: ...66 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR MONOTIG 220ip MONOTIG 220ip AC DC EK 4 MONOTIG 220IP AC DC DEVRE EMASI Ek 4 MONOTIG 220IP AC DC Devre emas...

Page 67: ...AFYON ANTALYA BATMAN BURSA YILDIRIM ADANA SEYHAN ADANA SEYHAN ORUM ANAKKALE KONYA MALATYA ORDU SAMSUN SAMSUN VAN ISPARTA HATAY KIRIKHAN D ZCE KARAMAN KARAB K...

Page 68: ...3 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 13 12 2019 MONOTPDCAC220 062019 12201...

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