background image

9

www.magmaweld.com

USER MANUAL | KULLANIM KILAVUZU

monoSTICK 200i

EN

Safety Precautions

•  Ensure that your welding and/or cutting machine has been installed and situated in its place 

  according to the user manual.

According to article 5.2 of IEC 60974-9;

Before installing the welding / cutting equipment, the person in charge of the operation and / or 

the user must conduct an inspection of possible electromagnetic interference in the environment. 

Aspects indicated below has to be taken into consideration;

a)

 Other supply cables, control cables, signal and telephone cables, above and below the welding  

    / cutting machine and its equipment,

b) 

Radio and television transmitters and receivers,

c) 

Computer and other control hardware,

d) 

Critical safety equipment, e.g. protection of industrial equipment,

e) 

Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,

f)  

Equipment used for measuring or calibration,

g) 

Immunity of other equipment in the environment. The user must ensure that the other

    equipment in use in the environment is compatible. This may require additional protection 

   measures.

h) 

Considering the time during which the welding / cutting operations or other activities take 

  place during the day, the boundaries of the investigation area can be expanded according to the 

  size of the building, the structure of the building and other activities that are being performed 

  in the building.

In addition to the evaluation of the field, evaluation of device installations may also be necessary 

for solving the interfering effect. In case if deemed necessary, on-site measurements can also be 

used to confirm the efficiency of mitigation measures. 

(Source: IEC 60974-9).

•  The appliance must be connected to the electricity supply in the recommended manner by a 

  competent person. If interference occurs, additional measures may be applied, such as filtering 

  the network. The supply of the fixed-mounted arc welding equipment must be made in a metal 

  tube or with an equivalent shielded cable. The housing of the power supply must be connected 

  and a good electrical contact between these two structures has to be provided.

•  The recommended routine maintenance of the appliance must be carried out. All covers on the 

  body of the machine must be closed and / or locked when the device is in use. Any changes, 

  other than the standard settings without the written approval of the manufacturer, cannot be 

  modified on the appliance. Otherwise, the user is responsible for any consequences that may  

  possibly occur.

•  Welding / cutting cables should be kept as short as possible. They must move along the floor of 

  the work area, in a side by side manner. Welding / cutting cables should not be wound in any 

 way.

•  A magnetic field is generated on the machine during welding / cutting. This may cause the

  machine to pull metal parts on to itself. To avoid this attraction, make sure that the metal

  materials are at a safe distance or fixed. The operator must be insulated from all these

  interconnected metal materials.

•  In cases where the workpiece cannot be connected to the ground due to electrical safety, or 

  because of its size and position (for example, in building marine vessel bodies or in steel

  construction manufacturing), a connection between the workpiece and the grounding may

  reduce emissions in  some cases, it should be kept in mind that grounding of the workpiece may 

  cause users to sustain  injuries or other electrical equipment in the environment to break down. 

  In cases where necessary, the workpiece and the grounding connection can be made as a direct 

  connection, but in some countries where direct connection is not permissible, the connection 

  can be established using  appropriate capacity elements in accordance with local regulations 

  and ordinances.

•  Screening and shielding of other devices and cables in the work area can prevent aliasing

  effects. Screening of the entire welding / cutting area can be evaluated for some specific

 applications.

Evaluation Of

Electromagnetic

Suitability Of The

Work Area

Electromagnetic

Interferance

Reduction Methods

The electrical current passing through any conductor generates zonal electric and magnetic fields 

(EMF).

All operators must follow the following procedures to minimize the risk of exposure to EMF;

•  In the name of reducing the magnetic field, the welding / cutting cables must be assembled and 

  secured as far as possible with the joining materials (tape, cable ties etc.).

•  The operator’s body and head should be kept as far away from the welding / cutting machine 

  and cables as possible,

Electromagnetic Field 

(EMF)

Summary of Contents for Monostick 200i

Page 1: ...monoSTICK 200i 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Page 3: ...TR EN DC WELDING INVERTER DC KAYNAK NVERT R 3 monoSTICK 200i...

Page 4: ...ON General Information Machine Components Product Label Technical Data Accessories INSTALLATION Delivery Control Installation and Operation Recommendations Connections for MMA Welding Connections for...

Page 5: ...uries may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons We...

Page 6: ...e above precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas lea...

Page 7: ...you will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up F...

Page 8: ...areas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a c...

Page 9: ...ance must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the m...

Page 10: ...g materials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrappe...

Page 11: ...olled rectifier equipments and 25 less than the magnetically controlled equipments monoSTICK 200i proved well that it can work between 185 to 250 V 50 60 Hz line voltages Therefore this machine is qui...

Page 12: ...riod zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min 4 min 4 min Time min Duty Cycle Open Circuit Voltage R...

Page 13: ...PRODUCT CODE V VDC kVA mm ADC ADC kg mm 1 1 7905212503 25 mm 3 m 7906202503 25 mm 3 m monoSTICK 200i 230 1 60 4 00 200 9 7 35 200 14 10 200 467 x 160 x 312 65 10 5 IP 23S TECHNICAL DATA Mains Voltage...

Page 14: ...nfined spaces Observe the duty cycle rates specified on the product label Exceeding duty cycle rates can damage the machine and this may invalidate the warranty Use the fuse that is compliant with you...

Page 15: ...lectrode manufacturer s recommendations Figure 2 TIG Welding Connections Figure 3 Gas Cylinder Connection 2 4 Connections for TIG Welding Check the mains voltage before connecting the machine to the m...

Page 16: ...of the parts Replace the damaged defective parts with the new ones Do not ever make additions to repair the cables Ensure adequate space for ventilation Before starting welding check the gas flow rate...

Page 17: ...ork more comfortably Make sure that the machine is connected to power Check that the mains connections are correct Check the mains power supply fuses mains cable and its plug Check the on off operatin...

Page 18: ...1B FLT Green Led Red Led Potency Button Fan Electronic Card E203A CNT Electronic Card E205A RL Electronic Card E203A PWR Thermostat A430800002 A377900104 K405000226 K405000101 A430800001 A229500001 A2...

Page 19: ...19 www magmaweld com USER MANUAL KULLANIM KILAVUZU monoSTICK 200i EN Ground Ground Thermal Thermal Power Current Ground Annex 5 2 Electrical Diagram...

Page 20: ...B LG LER Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al ma Tavsiyeleri rt l Elektrod Kayna in Ba lant lar TIG Kayna in Ba lant lar KULLANIM B LG LER Kullan c Aray z Makine zellikleri BAKIM VE A...

Page 21: ...l elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak y...

Page 22: ...lm sa buralar n iyi havalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kull...

Page 23: ...mk n olan en b y k dikkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi es...

Page 24: ...zerine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Ola...

Page 25: ...acak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiy...

Page 26: ...y nlendirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r G venlik Kurallar EMF ayr ca kalp pilleri gibi t bbi implantlar n v...

Page 27: ...ama Ledi monoSTICK 200i do ru ak m k l kolay ta nabilir monofaze invert r teknolojisi ile retilmi 4 0 mm ye kadar rt l elektrod yakabilen bir kaynak makinesidir nvert r teknolojisinin d ey kaynak kara...

Page 28: ...n kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umas i in bo ta bekletilmelidir 2 b lgesi al ma evrimi S cakl k C 6 dak 6 dak 6 dak 4 dak 4 dak 4 dak Zaman dak X U0 I2 U1 IP23S U...

Page 29: ...losu ADET R N KODU V VDC kVA mm ADC ADC kg mm 1 1 TEKN K ZELL KLER ebeke Gerilimi 1 Faz 50 60 Hz ebekeden ekilen G Devrede Kalma Oran 25 C EN 60974 1 I X Kaynak Elektrod ap Aral Kaynak Ak m Ayar Sahas...

Page 30: ...emi kullan n Kapal mekanlarda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla asmak makineye ha...

Page 31: ...amper ayar i in referans olarak verilmi tir L tfen elektrod retcisinin tavsiyelerini uyunuz 2 4 TIG Kayna in Ba lant lar Makineyi ebekeye ba lamadan nce ebekede do ru gerilimin olup olmad n kontrol ed...

Page 32: ...yap n z Par alar n ba lant lar na ve sa laml na dikkat ediniz Hasar g rm ar zal par alar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin...

Page 33: ...nenin elektri e ba l oldu undan emin olunuz ebeke ba lant lar n n do ru oldu unu kontrol ediniz ebeke besleme sigortalar n ebeke kablosunu ve fi ini kontrol ediniz A ma kapama anahtar n kontrol ediniz...

Page 34: ...tronik Kart E203A PWR 200 Elektronik Kart E201B FLT Ye il Led K rm z Led Potans D mesi Fan Elektronik Kart E203A CNT Elektronik Kart E205A RL Elektronik Kart E203A PWR Termostat A430800002 A377900104...

Page 35: ...35 TR www magmaweld com USER MANUAL KULLANIM KILAVUZU monoSTICK 200i 5 2 Devre emas Ekler Toprak Toprak Termik Termik G Ak m Toprak...

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ...53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 25 10 2021 UM_MONOS200_102015_1020...

Reviews: