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Monostick 150i

EN

www.magmaweld.com

8

USER MANUAL | MANUAL DO UTILIZADOR | KULLANIM KILAVUZU

According to article 5.2 of IEC 60974-9;

Before installing the welding and cutting equipment, the person in charge of the operation and/or the
user must conduct an inspection of possible electromagnetic interference in the environment. Aspects
indicated below has to be taken into consideration;

a)

 Other supply cables, control cables, signal and telephone cables, above and below the welding  

 

  machine and its equipment,

b) 

Radio and television transmitters and receivers,

c) 

Computer and other control hardware,

d)

 Critical safety equipment, e.g. protection of industrial equipment,

e)

 Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,

f)

 Equipment used for measuring or calibration,

g)

 Immunity of other equipment in the environment. The user must ensure that the other equipment in

  use in the environment is compatible. This may require additional protection measures.

h) 

Considering the time during which the welding operations or other activities take place during the

  day, the boundaries of the investigation area can be expanded according to the size of the building,
  the structure of the building and other activities that are being performed in the building.
In addition to the evaluation of the field, evaluation of device installations may also be necessary for 
solving the interfering effect.
In case if deemed necessary, on-site measurements can also be used to confirm the efficiency of 
mitigation measures. (Source: IEC 60974-9).

•   The appliance must be connected to the electricity supply in the recommended manner by a compe-
  tent person. If interference occurs, additional measures may be applied, such as filtering the network.
  The supply of the fixed-mounted arc welding equipment must be made in a metal tube or with an
  equivalent shielded cable. The housing of the power supply must be connected and a good electrical   
  contact between these two structures has to be provided.
•   The recommended routine maintenance of the appliance must be carried out. All covers on the body   
  of the machine must be closed and/or locked when the device is in use. Any changes, other than the
  standard settings without the written approval of the manufacturer, cannot be modified on the  

 

  appliance. Otherwise, the user is responsible for any consequences that may possibly occur.
•   Welding cables should be kept as short as possible. They must move along the floor of the work area,  
  in a side by side manner. Welding cables should not be wound in any way.
•   A magnetic field is generated on the machine during welding. This may cause the machine to pull
  metal parts on to itself. To avoid this attraction, make sure that the metal materials are at a safe  

 

  distance or fixed. The operator must be insulated from all these interconnected metal materials.
•   In cases where the workpiece cannot be connected to the ground due to electrical safety, or because   
  of its size and position (for example, in building marine vessel bodies or in steel construction manu-
  facturing), a connection between the workpiece and the grounding may reduce emissions in some
  cases, it should be kept in mind that grounding of the workpiece may cause users to sustain injuries    
  or other electrical equipment in the environment to break down. In cases where necessary, the work-
  piece and the grounding connection can be made as a direct connection, but in some countries where  
  direct connection is not permissible, the connection can be established using appropriate capacity    
  elements in accordance with local regulations and ordinances.
•   Screening and shielding of other devices and cables in the work area can prevent aliasing effects.   
  Screening of the entire welding area can be evaluated for some specific applications.

Evaluation Of Electromagnetic

Suitability Of The

Work Area

Electromagnetic Interferance

Reduction Methods

Safety Precautions

Summary of Contents for Monostick 150i

Page 1: ...L MANUAL DO UTILIZADOR KULLANIM KILAVUZU Monostick150i DC INVERTER ARCWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 M QUINA DE SOLDAR POR ARCODC INVERTE KAYNAK NVERT R...

Page 2: ...Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T mhaklar sakl d r MagmaMekatronikMakineSanayiveTicaret A ninyaz l izniolmaks z nbud k man ntamam n nyadabirb l m n nkopyalanmas yasakt r MagmaMekatronik nc...

Page 3: ...tion Machine Components Product Label Technical Data Accessories INSTALLATION INFORMATION Delivery Control Installation And Operation Recommendations Connections For MMAWelding Connections ForTIGWeldi...

Page 4: ...the operation of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with...

Page 5: ...the entire workshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium z...

Page 6: ...ntry in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death...

Page 7: ...s where electrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and...

Page 8: ...shielded cable The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance mus...

Page 9: ...t or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical impl...

Page 10: ...itcanalso be used as a DCTIG power source for touch start applications Even though the machine is mono phase due to the inverter technology it provides stable arc and good restriking performance also...

Page 11: ...uption in the firs 6 minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Single PhaseTransformer Rectifier Working Cycle X Manua...

Page 12: ...ensions UxGxY Mains Power 20 Protection Class Open CircuitVoltage Weight Mains Current 20 Cooling Method Welding Current Range Standards And Approval UNIT V ADC kVA ADC A VDC kg mm VALUE 230 140 10 14...

Page 13: ...smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Observe the duty cycle rates specified on the product label Frequent exceeding duty cycle r...

Page 14: ...he machine is ready to weld Below table is given as a reference for current adjustment of mild steel electrodes please refer to the electrode manufacturer s recommendations 2 4ConnectionsForTIGWelding...

Page 15: ...components at close distance If theThermal Protection LED 3 lights up while cooling fan is working and the machine doesn t weld machine maybe overheated and stopped for autoprotectionduetooverheat Hot...

Page 16: ...lectronic Card E201B FLT Knob Green LED Electronic Card Welding Socket Electronic Card Electronic Card E203A PWR 140 Fan Thermic CIRCUIT CHART 1 4 E205A RL 7 E203A PWR 160 2 5 E203A CNT 8 3 6 9 MATERI...

Page 17: ...EN www magmaweld com Monostick 150i 17 USER MANUAL MANUAL DO UTILIZADOR KULLANIM KILAVUZU ANNEX 2 ELECTRICAL DIAGRAM Annex 2 Electrical Diagram...

Page 18: ......

Page 19: ...hapa De Caracter sticas Especifica esT cnicas Acess rios INSTALA O Quest es A Considerar QuandoTomar A Entrega Da M quina Recomenda es De Instala o E De Funcionamento Liga es Para Soldadura MMA Liga e...

Page 20: ...cias decorrentes da opera o do dispositivo em condi es que n o as previstas Use luvas secas e resistentes e um avental de trabalho Nunca use luvas nem aventais de trabalho molhados ou danificados N o...

Page 21: ...uladosem todaa readetrabalho Useumsistemadefiltra oadequadoparaevitarapolui oambientalduran te a descarga Se estiver a trabalhar em espa os confinados ou se estiver a soldar chumbo ber lio c dmio zinc...

Page 22: ...autorizadas Os erros ocorridos por incumprimento desta regra podem resultar em ferimento grave ou morte aquando da utiliza o do equipamento Os elementos do circuito de g s funcionam sob press o na seq...

Page 23: ...edestinaaserutilizadoem reasdom sticascomalimenta oel trica de baixa tens o Podem verificar se potenciais dificuldades em termos de compatibilidade eletromag n tica devido interfer ncia por radiofrequ...

Page 24: ...um cabo blindado afim O alojamento da alimenta o de energia deve estar ligado e entre ambas as est ruturas deve existir um bom contacto el trico Deve ser executada a manuten o de rotina recomendada do...

Page 25: ...nte de alimenta o Os EMF podem tamb m interferir com o funcionamento de implantes m dicos materiais no interior do corpo humano tais como pacemakers Na presen a de portadores de tais dispositivos m di...

Page 26: ...nto bem como um consumo energ tico cerca de 10 inferior a retificadores controlados de sil cio e 25 inferior a equipamentos magn ticos A Monostick 150i revelou bons resultados em trabalhos entre os 18...

Page 27: ...o oldador deve fazer uma pausa 2 de 4 minutos ap s 6 minutos de soldadura cont nua 1 Fator De Marcha Transformador RetificadorTrifasico Fator De Marcha X Soldadura Manual Por ArcoVoltaico Tens o Em Ci...

Page 28: ...e Rede 20 Classe De Prote o Tens o Operacional Inativa Peso Corrente De Rede 20 Sistema De Arrefecimento Campo De Ajuste De Corrente De Soldagem Padr es E Aprova es UNID V ADC kVA ADC A VDC kg mm VALO...

Page 29: ...to e chuva Se tal for necess rio proteja a rea de soldadura com cortinas telas ou tendas amov veis Ao soldar no interior utilize um sistema de extra o de fumos de soldadura adequado Use um aparelho re...

Page 30: ...pronta para soldar Atabelaseguinteconstituiumarefer nciaparaoajustedacorrenteparael trodosema omacio porfavor consulteasrecomenda esdofabricante do el trodo Instala o 2 4Liga esParaSoldaduraTIG Antesd...

Page 31: ...to e o bico da tocha devem ser limpos regularmente e se necess rio substitu dos As pe as de contacto devem apresentar se em boas condi es As pe as maiores normalmente apresentam melhores resultados Ca...

Page 32: ...DVermelho Placa Eletr nica Placa Eletr nica E201B FLT Bot o LEDVerde Placa Eletr nica Tomada De Soldadura Placa Eletr nica Placa Eletr nica E203A PWR 140 Ventoinha T rmico DIAGRAMA EL TRICO 1 4 E205A...

Page 33: ...www magmaweld com 33 USER MANUAL MANUAL DO UTILIZADOR KULLANIM KILAVUZU PT Monostick 150i ANEXO 2 DIAGRAMA EL CTRICO Anexo 2 Diagrama El ctrico...

Page 34: ......

Page 35: ...klamalar Makine Bilesenleri r n Etiketi Teknik zellikler Aksesuarlar KURULUM BILGILERI Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al smaTavsiyeleri rt l Elektrod Kaynag I in Baglant lar TIG K...

Page 36: ...dan do an sonu lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Ele...

Page 37: ...emek i in uygun bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olara...

Page 38: ...a l mlere neden olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n v...

Page 39: ...ektriksel g c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa...

Page 40: ...Ekran ile g kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapakla...

Page 41: ...nak g nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al n...

Page 42: ...bir TIG Torcu ile tungsten ucun i par as na deydirilerek ark ba lat lmas y ntemi ile DC TIG kaynak makinesi olarak da kullan labilir Ayr ca elektrik t ketimi trist rl redres rlere g re 10 manyetik al...

Page 43: ...10 dakikal k zaman periyodunun ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi Tek Fazl Transformat r Do r...

Page 44: ...ebekeden ekilen G 20 Koruma S n f Bo ta al ma Gerilimi A rl k ebekeden ekilen Ak m 20 So utma Sistemi Kaynak Ak m Ayar Sahas Standart ve Onaylar B R M V ADC kVA ADC A VDC kg mm DE ER 1 5Aksesuarlar S...

Page 45: ...i konumland r rken duvar perde pano gibi materyallerin makinenin kontrol ve ba lant lar na kolay eri imi engellemedi inden emin olun eride kaynak yap yorsan z uygun bir duman emme sistemi kullan n Kap...

Page 46: ...n olacak ekilde i par as na ba lay n Kaynak ak m n ayarlay n Makine kayna a haz rd r A a daki tablo ala ms z eliklerin amper ayar i in referans olarak verilmi tir L tfen elektrod retcisinin tavsiyeler...

Page 47: ...mesafeden bas n l hava uygulamay n z veya Tor zerindeki sarf malzemeler d zenli olarak temizlenmeli E er gerekiyorsa de i tirilmeli Bu malzemelerin uzun s reli kullan lmas i in orjinal r nler olmas na...

Page 48: ...onik Kart Elektronik Kart E201B FLT Potans D mesi Ye il LED Elektronik Kart Kaynak Prizi Elektronik Kart Elektronik Kart E203A PWR 140 Kompakt Fan Kam l Termostat DEVRE EMASINDA 1 4 E205A RL 7 E203A P...

Page 49: ...49 www magmaweld com TR USER MANUAL MANUAL DO UTILIZADOR KULLANIM KILAVUZU Monostick 150i EK 2 DEVRE EMASI Ek 2 Devre emas...

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Page 51: ...38 Faks 0 232 472 00 39 ZM R MTK S TES BORNOVA ZM R BORNOVA ALP TEKN K MAK NA 4156 Sok No 39 A Ye ilova Tel 0 232 467 65 02 BERES T MAK NE VE SAN R N TEMS VE T C A Ye iloba Mah 46153 Sk Oto Tamirciler...

Page 52: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 17 01 2020 UM_MONOS150_072017_012020...

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