Magic-Pak V Series Installation Instructions Manual Download Page 7

Page 7 of 21

507389-01

Issue 1504

Never use a flame to check for gas leaks.  Explosion causing 

injury or death may occur.

 

 CAUTION

for supplying air for combustion, nor is a chimney required.

The vent outlet must not be altered or extended.

The venting system is designed for proper operation under all 

weather conditions and for winds up to 31 m.p.h.

Removal of Unit from Common Venting System

When an existing furnace is removed from a common venting 

system serving other appliances, the venting system is likely to be 

too large to properly vent the remaining attached appliances.  The 

following test should be conducted with each appliance while 

the other appliances connected to the common venting system 

are not in operation.

1.    Seal any unused openings in the common venting system.

2.  Visually  inspect  the  venting  system  for  proper  size  and 

horizontal  pitch  and  determine  there  is  no  blockage  or 

restriction, leakage, corrosion, or other deficiencies which 

could cause an unsafe condition.

3.  Insofar as is practical, close all building doors and windows 

between the space in which the appliances remaining 

connected to the common venting system are located and 

other spaces in the building.  Turn on clothes dryers and any 

appliance not connected to the common venting system.  

Turn on exhaust fans, such as range hoods and bathroom 

exhausts, so they will operate at maximum speed.  Do not 

operate a summer exhaust fan.  Close fireplace dampers.

4.  Following  the  lighting  instructions,  place  the  unit  being 

inspected  in  operation.    Adjust  the  thermostat  so  the 

appliance will operate continuously.

5.  Test for spillage at the draft control relief opening after 5 

minutes of main burner operation.  Use the flame of a match 

or candle.

6.  Follow the preceding steps for each appliance connected to 

the common venting system.

7.  After it has been determined that each appliance remaining 

connected to the common venting system properly vents 

when tested as outlined above, return doors, windows, 

exhaust fans, fireplace dampers, and any other fuel burning 

appliance to their previous condition of use.

8.  If improper venting is observed during any of the above tests, 

the common venting system must be corrected. 

See National 

Fuel Gas Code, ANSI Z223.1 (latest edition) or CAN/CGA 

B149.1 & .2 Canadian Installation Codes to correct improper 

operation of common venting system.

Gas Connections

The gas line to the unit should be adequately sized to prevent 

undue pressure drop and should never be smaller than the 

manual valve used.  Consult the local utility or National Fuel Gas 

Code for complete details on special requirements in sizing gas 

piping.

The  units  supplied  for  operation  with  natural  gas  contain  a 

gas regulator which must be operated with inlet gas pressures 

specified on the rating plate.  If gas line pressure exceeds this 

figure, an additional high pressure regulator must be installed 

to reduce this pressure.

Units for operation with propane must be converted with a 

kit supplied by the manufacturer and require for operation an 

inlet pressure of 11” W.C. minimum and 13” W.C. maximum.  A 

regulator is also required on the propane tank.

If local codes allow use of a flexible gas connector, a new listed 

connector must be used. Do not use  a connector which has 

previously serviced another gas appliance.

If a flexible gas connector is required or allowed by the 

authority that has jurisdiction, black iron pipe shall be 

installed at the gas valve and extend outside the furnace 

cabinet.   The  flexible  connector  can  then  be  added 

between the black iron pipe and the gas supply line.

 CAUTION

Compounds used on threaded joints of gas piping must  

be resistant to the actions of liquified petroleum gases.

 IMPORTANT

Summary of Contents for V Series

Page 1: ...not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Such actions could result in property damage personal injury or death WARNING Installati...

Page 2: ...nit must be permanently installed per these installation instructions A room thermostat must control the furnace The use of fixed jumpers that will provide continuous heating is not allowed The return...

Page 3: ...s must be installed in the system and must be maintained during construction Air filters must be replaced upon construction completion The input rate and temperature rise must be set per the furnace r...

Page 4: ...Be certain that the plastic drain tube has free drainage and is not crimped or flattened at any bend Installing Without a Wall Sleeve Refer to the following directions and Figure 1 for guidance in in...

Page 5: ...ent weld piping to street elbow Furnace condensate drain component locations Side exit Condensate Trap Side panel Upper Drain hose From Collector box Lower drain hose To drain fitting reposition and r...

Page 6: ...ecuring the drain fitting to the division panel 3 Remove the drain fitting and rotate it so that it faces the front of the furnace 4 Replace the securing screw 5 Disconnect lower drain hose from drain...

Page 7: ...ps for each appliance connected to the common venting system 7 After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined...

Page 8: ...dition for installations in Canada See rating plate for correct wire ampacity for the cooling chassis required and size wire accordingly The furnace must be isolated from the gas supply piping system...

Page 9: ...sure vary more than 0 3 W C for natural gas or 0 7 W C for propane To adjust the regulator turn the adjusting screw on the regulator clockwise to increase pressure and input or counterclockwise to dec...

Page 10: ...835 34 TAP 4 COOL 208 or 230 800 775 755 735 TAP 5 COOL 208 or 230 880 860 835 815 TAP 1 HEAT 208 or 230 645 59 615 62 590 65 565 N A TAP 2 HEAT 208 or 230 780 49 755 51 730 52 710 54 TAP 3 HEAT 208 o...

Page 11: ...could result in safety shutdown of the burners 1 Adjust to the highest achievable temperature rise within the rise and static pressure ranges specified on the rating plate Depending on specific model...

Page 12: ...nce will try again Blower Control The blower will start approximately 30 seconds after the burners ignite and will stop approximately 120 seconds after the thermostat is satisfied The time delay is pr...

Page 13: ...rnace be inspected annually by a qualified service person Inducer prover switch Ignition Control board Remove these screws to remove Burner Assembly Igniter Combustion Inducer Gas Valve Gas Manifold R...

Page 14: ...efer to Figure 8 Remove the two screws on the burner assembly that secure it to the mounting brackets The mounting brackets contain pins to locate the assembly and hold it in place after the screws ar...

Page 15: ...Page 15 of 21 507389 01 Issue 1504 BURNER MANIFOLD ASSEMBLY REMOVAL Step 7 Mounting Brackets Step 8 Step 9 Step 10 Burner Manifold Assembly Figure 8...

Page 16: ...t without removing any other components To remove the rollout switch 1 Disconnect electrical service and turn off gas to the appliance 2 Disconnect the orange leads at the rollout switch 3 Remove the...

Page 17: ...Page 17 of 21 507389 01 Issue 1504 Ignition board Bracket removal Tabs on Cold End Header box Figure 9 Press down on locking tab then slide bracket Slots on ignition board bracket...

Page 18: ...e unit carefully pry the round portion of the orifice from the inducer inlet 3 Remove the indicator tab from the inducer mounting foot Model Orifice color HWC9N22 Blue HWC9N33 Black HWC9N44 Gray HWC9N...

Page 19: ...assis normally requires no maintenance since it is a closed self contained system System is charged with R410A refrigerant Periodic maintenance is limited to Cleaning the air filter Follow directions...

Page 20: ...Page 20 of 21 507389 01 Issue 1504 Figure 11...

Page 21: ...Page 21 of 21 507389 01 Issue 1504 NOTES...

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