Magic-Pak V Series Installation Instructions Manual Download Page 3

Page 3 of 21

507389-01

Issue 1504

The sleeve is not intended as the sole support for the unit.  

An additional support must be provided near the return 

opening  on  the  unit  for  adequate  support.    The  use  of 

vibration isolation material between the unit and the support 

is recommended.

 

 CAUTION

Seal the space between the wall sleeve and the building opening 

with  non-hardening  caulking  compound.    The  seal  must  be 

weathertight to prevent entrance of moisture and water into 

the building.

Assure that the unit is completely seated against the gaskets on 

the wall sleeve.

•  Return air temperature range between 60°F (16°C) and 80°F 

(27°C) must be maintained. 

•  Air filters must be installed in the system and must be

 

maintained during construction.

•  Air filters must be replaced upon construction completion.

•  The input rate and temperature rise must be set per the 

furnace rating plate.

•  One hundred percent (100%) outdoor air must be provided 

for combustion air requirements during construction. 

•  The furnace heat exchanger, components, duct system, air 

filters and evaporator coils must be thoroughly cleaned 

following final construction clean-up.

•  All furnace operating conditions (including ignition, input 

rate,  temperature  rise  and  venting)  must  be  verified 

according to these installation instructions.

Installing With a Wall Sleeve

Refer to the installation instructions packed with the wall sleeve 

and Figure 1 for guidance in assembly and mounting using a 

wall sleeve.

Make sure the gaskets attached to the sleeve are not damaged.

Summary of Contents for V Series

Page 1: ...not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Such actions could result in property damage personal injury or death WARNING Installati...

Page 2: ...nit must be permanently installed per these installation instructions A room thermostat must control the furnace The use of fixed jumpers that will provide continuous heating is not allowed The return...

Page 3: ...s must be installed in the system and must be maintained during construction Air filters must be replaced upon construction completion The input rate and temperature rise must be set per the furnace r...

Page 4: ...Be certain that the plastic drain tube has free drainage and is not crimped or flattened at any bend Installing Without a Wall Sleeve Refer to the following directions and Figure 1 for guidance in in...

Page 5: ...ent weld piping to street elbow Furnace condensate drain component locations Side exit Condensate Trap Side panel Upper Drain hose From Collector box Lower drain hose To drain fitting reposition and r...

Page 6: ...ecuring the drain fitting to the division panel 3 Remove the drain fitting and rotate it so that it faces the front of the furnace 4 Replace the securing screw 5 Disconnect lower drain hose from drain...

Page 7: ...ps for each appliance connected to the common venting system 7 After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined...

Page 8: ...dition for installations in Canada See rating plate for correct wire ampacity for the cooling chassis required and size wire accordingly The furnace must be isolated from the gas supply piping system...

Page 9: ...sure vary more than 0 3 W C for natural gas or 0 7 W C for propane To adjust the regulator turn the adjusting screw on the regulator clockwise to increase pressure and input or counterclockwise to dec...

Page 10: ...835 34 TAP 4 COOL 208 or 230 800 775 755 735 TAP 5 COOL 208 or 230 880 860 835 815 TAP 1 HEAT 208 or 230 645 59 615 62 590 65 565 N A TAP 2 HEAT 208 or 230 780 49 755 51 730 52 710 54 TAP 3 HEAT 208 o...

Page 11: ...could result in safety shutdown of the burners 1 Adjust to the highest achievable temperature rise within the rise and static pressure ranges specified on the rating plate Depending on specific model...

Page 12: ...nce will try again Blower Control The blower will start approximately 30 seconds after the burners ignite and will stop approximately 120 seconds after the thermostat is satisfied The time delay is pr...

Page 13: ...rnace be inspected annually by a qualified service person Inducer prover switch Ignition Control board Remove these screws to remove Burner Assembly Igniter Combustion Inducer Gas Valve Gas Manifold R...

Page 14: ...efer to Figure 8 Remove the two screws on the burner assembly that secure it to the mounting brackets The mounting brackets contain pins to locate the assembly and hold it in place after the screws ar...

Page 15: ...Page 15 of 21 507389 01 Issue 1504 BURNER MANIFOLD ASSEMBLY REMOVAL Step 7 Mounting Brackets Step 8 Step 9 Step 10 Burner Manifold Assembly Figure 8...

Page 16: ...t without removing any other components To remove the rollout switch 1 Disconnect electrical service and turn off gas to the appliance 2 Disconnect the orange leads at the rollout switch 3 Remove the...

Page 17: ...Page 17 of 21 507389 01 Issue 1504 Ignition board Bracket removal Tabs on Cold End Header box Figure 9 Press down on locking tab then slide bracket Slots on ignition board bracket...

Page 18: ...e unit carefully pry the round portion of the orifice from the inducer inlet 3 Remove the indicator tab from the inducer mounting foot Model Orifice color HWC9N22 Blue HWC9N33 Black HWC9N44 Gray HWC9N...

Page 19: ...assis normally requires no maintenance since it is a closed self contained system System is charged with R410A refrigerant Periodic maintenance is limited to Cleaning the air filter Follow directions...

Page 20: ...Page 20 of 21 507389 01 Issue 1504 Figure 11...

Page 21: ...Page 21 of 21 507389 01 Issue 1504 NOTES...

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